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Amana GUCA User Manual

Amana GUCA
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Built Better Than It Has To Be
®
&Air ConditioningHeating
®
GUCA & GCCA
Gas Fired Warm Air Furnace
Users Information Manual
10318819
You have purchased a high-efficiency, gas-fired, warm-air residential furnace. It is
designed to heat your home efficiently and safely. It is also designed to interface
with your cooling equipment and to assist in circulating conditioned air.
Your furnace functions are regulated by an integrated control module which
responds to your home thermostat. This module controls all aspects of operation,
and is designed to assure efficiency, reliability, comfort, and safety.
The GUCA/GCCA furnace has been designed with flexibility in mind. It can be
installed in an upright or horizontal position. It can use either indoor or outdoor air
for combustion purposes. Use of indoor air, referred to as non-direct vent (single
pipe), requires only a flue pipe; combustion air is drawn from indoors. Use of
outdoor air, referred to as direct vent (dual pipe), requires both a flue pipe and a
combustion air intake pipe.
Your furnace is built to provide many years of safe and dependable service,
providing it is properly installed and maintained. Take time to familiarize yourself
with the information concerning furnace installation, features, operation, and
maintenance contained within this manual.
WARNING
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
– Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbor’s phone. Follow
the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
August 2000 Rev. 1

Other manuals for Amana GUCA

Questions and Answers:

Amana GUCA Specifications

General IconGeneral
BrandAmana
ModelGUCA
CategoryFurnace
LanguageEnglish

Summary

Critical Safety Warnings and Installer Information

Handling Overheating and Water Exposure

Instructions for immediate actions if overheating occurs or furnace is water damaged.

Installer Responsibilities and Safety

Obligations and safety precautions for installing personnel and familiarity with manuals.

Owner Information and Registration

Owner Registration and Warranty Details

Importance of owner registration and keeping warranty certificate safe.

Component Identification

Upflow/Horizontal Model Components

Diagram and list of components for GUCA models.

Counterflow/Horizontal Model Components

Diagram and list of components for GCCA models.

General Information and Unit Placement

Unit Location Requirements

Guidelines for clearing the furnace area and ensuring proper ventilation.

Unit Installation Checks

Verification steps for furnace installation, vent pipe, and duct connections.

General Information and Airflow

Clearances and Accessibility Guidelines

Minimum clearances to combustible materials and service accessibility.

Air Requirements for Combustion

Importance of fresh air for combustion and ventilation.

General Information: Venting and Humidity

Combustion Air for Direct Vent Systems

Precautions for obtaining combustion air from outdoors for dual pipe systems.

Flue Pipe and Condensate Drainage

Requirements for Category IV venting and managing condensate drainage.

Indoor Humidity Control Guidelines

Recommended indoor humidity levels and effects on health and home.

Propane (LP) Gas Installation Safety Warnings

Propane Gas Installation Safety Warnings

Crucial warnings for propane installations, including gas detection devices.

Operating Your Furnace: Core Functions

Furnace Operation Overview

Explanation of how gas is burned, heat exchangers, and condensate production.

Thermostat Functions Explained

Description of thermostat types and their control over heating and cooling.

Integrated Control Module Functionality

Role of the control module in regulating operations and safety circuits.

Gas Valve and Igniter Operation

Function of the gas valve and the automatic electronic ignition device.

Blower System Description

Details on the induced draft and circulator blowers, and their lubrication.

Starting Your Furnace Procedure

Step-by-step instructions for putting the furnace into operation.

Operating Your Furnace: Shutdown Procedure

Shutting Down Your Furnace Safely

Step-by-step instructions for safely shutting down the furnace.

Safety Circuits and Controls

Integrated Control Module Role in Safety

How the control module monitors and responds to safety circuits and diagnostic LEDs.

Primary Limit Control Function

Function and operation of the primary temperature limit switch.

Auxiliary Limit Control Function

Function and operation of the auxiliary temperature limit switch.

Rollout Limit Switch Operation

Function and operation of the rollout limit switch for flame detection.

Pressure Switches Functionality

Role of pressure switches in monitoring airflow and condensate drainage.

Flame Sensor Operation Principle

Principle of flame rectification used by the flame sensor.

Resetting From Furnace Lockout

Methods to reset the furnace from a lockout condition and when to call a servicer.

Routine Maintenance and Inspections

Annual Furnace Inspection Checklist

Key components to inspect annually for proper operation and safety.

Filter Inspection and Replacement Importance

Importance of clean filters and homeowner responsibility for filter maintenance.

Filter Removal Procedures (Upflow)

Steps for removing filters from the furnace in upright upflow installations.

Routine Maintenance: Filter Servicing

Counterflow Filter Removal Steps

Steps for removing filters from counterflow installations.

Horizontal and Central Return Filter Removal

Steps for removing filters from central return grilles.

Filter Cleaning and Replacement Guidelines

Instructions for cleaning permanent filters and replacing disposable filters.

Troubleshooting Furnace Issues

Furnace Startup Troubleshooting Steps

Checks to perform if the furnace fails to start, including diagnostic LEDs.

Insufficient Airflow Troubleshooting

Checks for dirty filters and blocked return/supply grilles causing airflow problems.

Troubleshooting Symptom-Code Guide

Diagnostic LED Flash Code Guide

Table correlating LED flash codes with probable causes and corrective actions.

Safety Labels and Decals

Important Safety Label Information

Warning labels regarding compartment closure, safety precautions, and operating instructions.

Additional Information and Support

Contacting Amana Consumer Support

Consumer information line, email, and fax for inquiries and support.

Extended Service Plan Information

Information on Amana's extended service plan for additional coverage.

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