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ZA-X Perfect 1402
Amazone ZA-X Perfect 1402 User Manual
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Operating Manual
az
ZA
-
X Perf
ect 6
02
ZA
-
X Perf
ect 9
02
ZA
-
X Perf
ect 1402
ZA
-
XW Pe
rfect
502
Fertil
iser spr
eaders
MG2809
BAG00
44.6
05.16
Prin
ted
in Germ
any
Please r
ead this
oper
ating
manual before firs
t
commi
s
sioning.
Keep it i
n a saf
e plac
e
for f
u
ture use.
en
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 User Information
8
Purpose of the Document
8
Locations in the Operating Manual
8
Diagrams Used
8
2 General Safety Instructions
9
Obligations and Liability
9
Representation of Safety Symbols
11
Organisational Measures
12
Safety and Protection Equipment
12
Informal Safety Measures
12
User Training
13
Safety Measures in Normal Operation
14
Dangers from Residual Energy
14
Maintenance and Repair Work, Fault Elimination
14
Constructive Changes
14
Spare and Wear Parts and Aids
15
Cleaning and Disposal
15
User Workstation
15
Warning Pictograms and Other Signs on the Machine
16
Positions of Warning Pictograms and Other Labels
17
Dangers if the Safety Information Is Not Observed
22
Safety-Conscious Working
22
Safety Information for Users
23
General Safety and Accident Prevention Information
23
Hydraulic System
26
Electrical System
27
Universal Joint Shaft Operation
27
Fertiliser Spreader Operation
29
Cleaning, Maintenance and Repairs
29
3 Loading and Unloading
30
4 Product Description
30
Overview of Subassemblies
31
Safety and Protection Equipment
32
Supply Lines between the Tractor and the Machine
32
Transportation Equipment
32
Intended Use
33
Danger Areas and Danger Points
33
Rating Plate and CE Marking
34
Technical Data
35
Necessary Tractor Equipment
36
Noise Production Data
36
5 Structure and Function
37
Function
37
Guard and Function Screens in the Hopper (Protective Device)
38
Guard Tube (Protective Device)
39
PTO Shaft
40
Coupling the PTO Shaft
42
Uncoupling the PTO Shaft
42
PTO Shaft with Friction Clutch (Optional)
43
Hydraulic Connections
44
Coupling the Hydraulic Hose Lines
45
Uncoupling the Hydraulic Hose Lines
45
Spreading Discs
46
Agitator
46
Slider
47
Two-Way Control
48
Three-Way Control (Optional)
49
3-Point Attachment Frame
50
Boundary Spreading/Side Spreading
51
Calibration Kit (Optional)
52
Transport and Parking Device (Removable, Optional)
53
Coupling Device
54
Hopper Cover (Optional)
54
Hopper Extensions (Optional)
55
Row Spreading Attachment for Specialised Crops
56
Setting Chart
59
6 Commissioning
61
Checking the Suitability of the Tractor
62
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Load Capacities, as Well as the Minimum Ballast
62
Installing the PTO Shaft on the Machine
66
Adjusting the Length of the PTO Shaft to the Tractor
67
Securing the Tractor / Machine against Unintentional Start-Up and Rolling
69
7 Coupling and Uncoupling the Machine
70
Coupling the Machine
70
Uncoupling the Machine
73
8 Adjustments
74
Adjusting the Mounting Height
75
Late Topdressing
76
Setting the Spread Rate
77
Setting the Slider Position Using the Setting Lever
77
Setting the Spread Rate According to the Setting Chart
78
Determining the Slider Position Using the Calibration Kit (Optional)
79
Setting the Working Width
82
Adjusting the Spreading Vane Positions
83
Checking the Working Width Using the Mobile Fertiliser Test Rig (Optional)
85
Boundary, Ditch and Side Spreading
86
Boundary and Side Spreading with Limiter X (Optional)
87
Boundary and Side Spreading with the Tele-Quick Border Spreading Vane
89
Setting and Installing the Tele-Quick Border Spreading Vane
89
Boundary Spreading with Border Spread Deflector (Optional)
91
Switching the Agitator Head on and off
92
Spreading Pressure Sensitive Fertilisers
92
9 Transportation
93
10 Use of the Machine
95
Filling the Centrifugal Broadcaster
97
Spreading Operation
98
Complete Discharging
101
Recommendation for Working in Headlands
102
Notes for Spreading Slug Pellets (E.g. Mesurol)
103
Spread Rate Check with the Machine at a Standstill
104
11 Faults
106
Faults, Causes and Remedies
106
12 Cleaning, Maintenance and Repairs
107
Cleaning
107
Lubrication Instructions
108
Maintenance Plan - Overview
109
Removing the PTO Shaft
110
Shear-Off Safety Devices for PTO Shafts
110
Ventilate the Friction Clutch
110
Gearbox
111
Replacing the Spreading Vanes and Swivel Blades
112
Replacing the Spreading Vanes
112
Replacing the Swivel Blades
113
Check the Clearances between the Agitator Finger/Hopper Wall and Spreading Vane/Feed Plates
114
Checking and Correcting the Basic Setting of the Sliders
114
Hydraulic System
116
12.11.1 Labelling of Hydraulic Hose Lines
117
12.11.2 Maintenance Intervals
117
12.11.3 Inspection Criteria for Hydraulic Hose Lines
117
12.11.4 Installation and Removal of Hydraulic Hose Lines
118
Electric Lighting System
119
Upper and Lower Link Pins
119
Hydraulic Diagram
120
Screw Tightening Torques
121
4
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Amazone ZA-X Perfect 1402 Specifications
General
Brand
Amazone
Model
ZA-X Perfect 1402
Category
Farm Equipment
Language
English
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