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Amazone ZA-X Perfect 602 User Manual

Amazone ZA-X Perfect 602
122 pages
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Operating Manual
az
ZA-X Perfect 602
ZA-X Perfect 902
ZA-X Perfect 1402
ZA-XW Perfect 502
Fertiliser spreaders
MG2809
BAG0044.6
05.16
Prin
ted in Germany
Please read this operating
manual before first
commis
sioning.
Keep it in a safe place
for fu
ture use.
en

Table of Contents

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Amazone ZA-X Perfect 602 Specifications

General IconGeneral
BrandAmazone
ModelZA-X Perfect 602
CategoryFarm Equipment
LanguageEnglish

Summary

User Information

Purpose of the Document

Explains the purpose of the operating manual, covering operation, maintenance, and safe handling.

Locations in the Operating Manual

Specifies that directions in the manual are given from the direction of travel.

Diagrams Used

Details how handling instructions, lists, and numbered items in diagrams are presented.

General Safety Instructions

Obligations and Liability

Outlines operator and user obligations for safe machine operation and liability.

Representation of Safety Symbols

Explains the meaning of DANGER, WARNING, CAUTION, IMPORTANT, and NOTE signal words.

Organisational Measures

Details requirements for personal protective equipment and manual accessibility.

Safety and Protection Equipment

Emphasizes the need for properly attached and functional safety equipment.

User Training

Specifies that only trained and instructed persons may operate or maintain the machine.

Constructive Changes

Prohibits machine modifications without manufacturer approval and specifies requirements for parts.

Warning Pictograms and Other Signs on the Machine

Explains the structure and meaning of warning pictograms and labels on the machine.

Hydraulic System

Provides safety information regarding high-pressure hydraulic systems and hose lines.

Universal Joint Shaft Operation

Details safety precautions for operating and maintaining the PTO shaft.

Fertiliser Spreader Operation

Covers safety aspects during the operation of the fertiliser spreader.

Loading and Unloading

Loading Using a Lifting Crane

Details the attachment point for lifting gear when loading the machine.

Product Description

Overview of Subassemblies

Provides an overview of the machine's main components with diagrams.

Supply Lines Between the Tractor and the Machine

Illustrates and labels the supply lines in parking position.

Transportation Equipment

Details the lighting, signs, and reflectors required for machine transportation.

Intended Use

Defines the specific agricultural applications for which the spreader is designed.

Danger Areas and Danger Points

Identifies hazardous areas and points on the machine during operation.

Rating Plate and CE Marking

Shows the location and content of the machine's rating plate and CE mark.

Technical Data

Presents detailed technical specifications for various spreader models.

Necessary Tractor Equipment

Lists the tractor requirements for proper machine operation, including power, electrical, and hydraulic systems.

Structure and Function

Function

Explains the basic working principle of the AMAZONE fertiliser spreader.

Guard and Function Screens in the Hopper

Describes the protective function of hopper screens against contact and foreign particles.

Guard Tube (Protective Device)

Explains the function of the guard tube as a bumper for accident prevention.

PTO Shaft

Details the function and safety warnings related to the PTO shaft power transmission.

Hydraulic Connections

Explains hydraulic hose line connections, markings, and tractor control unit usage.

Spreading Discs

Describes the left and right spreading discs and their associated spreading vanes.

Slider

Explains the function of sliders for setting the spread rate and their operation.

Two-Way Control

Details the hydraulic control of sliders for opening and closing gates.

Boundary Spreading/Side Spreading

Covers optional devices like Limiter X and Tele-Quick for boundary and side spreading.

Calibration Kit (Optional)

Explains the use of the calibration kit for determining slider position for spread rate.

Transport and Parking Device (Removable, Optional)

Describes the removable device for easier coupling and manoeuvring.

Hopper Extensions (Optional)

Lists optional hopper extensions for increased capacity.

Row Spreading Attachment for Specialised Crops

Details the retrofittable attachment for row and specialised crop spreading.

Setting Chart

Provides fertiliser setting data and recommendations for optimal spreading.

Commissioning

Checking the Suitability of the Tractor

Outlines checks for tractor compatibility, including weight, axle loads, and braking.

Calculating Actual Values for Tractor Weight, Axle Loads, and Ballast

Explains how to calculate tractor weight, axle loads, and required ballast.

Installing the PTO Shaft on the Machine

Provides step-by-step instructions for installing the PTO shaft.

Adjusting the Length of the PTO Shaft to the Tractor

Details the procedure for adjusting the PTO shaft length for proper tractor coupling.

Securing the Tractor/Machine Against Unintentional Start-up and Rolling

Explains measures to prevent unintentional movement during machine interventions.

Coupling and Uncoupling the Machine

Coupling the Machine

Provides safety instructions and steps for connecting the machine to the tractor.

Uncoupling the Machine

Details safety precautions and steps for disconnecting the machine from the tractor.

Adjustments

Adjusting the Mounting Height

Explains how to set the correct machine mounting height for optimal spreading.

Late Topdressing

Describes adjustments for late topdressing of grain, including vane position and mounting height.

Setting the Spread Rate

Details how to set the desired spread rate using setting levers and charts.

Setting the Working Width

Explains how to set the working width by adjusting pivotable spreading vanes.

Adjusting the Spreading Vane Positions

Guides on adjusting spreading vane positions to achieve the desired working width.

Boundary, Ditch and Side Spreading

Covers spreading techniques for field boundaries, ditches, and agricultural areas.

Boundary and Side Spreading with Limiter X (Optional)

Explains the use and settings of the Limiter X for specific spreading scenarios.

Boundary and Side Spreading with the Tele-Quick Border Spreading Vane

Details setting and installing the Tele-Quick vane for boundary spreading.

Transportation

Use of the Machine

Filling the Centrifugal Broadcaster

Provides safety instructions and steps for filling the hopper.

Spreading Operation

Covers safety precautions and procedures for the spreading process.

Recommendation for Working in Headlands

Offers guidance for accurate fertiliser distribution on headlands.

Spread Rate Check with Machine at Standstill

Explains how to perform a spread rate check while the machine is stationary.

Faults

Faults, Causes and Remedies

Lists common faults, their causes, and recommended remedies.

Cleaning, Maintenance and Repairs

Cleaning

Provides instructions and safety guidelines for cleaning the machine.

Lubrication Instructions

Details lubrication points and recommended lubricants for the machine.

Maintenance Plan – Overview

Outlines the recommended maintenance schedule for the machine.

Replacing the Spreading Vanes and Swivel Blades

Guides on replacing worn spreading vanes and swivel blades.

Hydraulic System

Provides safety and maintenance information for the hydraulic system.

Screw Tightening Torques

Lists specified tightening torques for various screw sizes and classes.

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