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American Standard D100-199 User Manual

American Standard D100-199
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150158 Rev. 03 January-2011
OPERATING, INSTALLATION AND SERVICE MANUAL
COMMERCIAL GAS WATER HEATER
WITH FLUE DAMPER AND ELECTRIC
IGNITION SYSTEM WITHOUT FAN MOTOR
REQUIRES 120V A.C. POWER SUPPLY
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or death.
THIS APPLIANCE SHALL NOT BE INSTALLED IN ANY LOCATION WHERE
FLAMMABLE LIQUIDS OR VAPORS ARE LIKELY TO BE PRESENT.
FLAMMABLE VAPORS MAY BE DRAWN TO THIS WATER HEATER FROM OTHER
AREAS OF THE STRUCTURE BY AIR CURRENTS.
CAUTION THIS WATER HEATER SHOULD NOT BE USED TO HEAT A SPA OR HOT TUB
THIS WATER HEATER SHALL NOT BE INSTALLED IN BATHROOMS, BEDROOMS,
OR ANY OCCUPIED ROOM NORMALLY KEPT CLOSED.
WARNING
This water heater is equipped for one type gas only. Check the data plate near the control access panel for the correct gas. DO NOT
USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE LISTED ON THE DATA PLATE. Failure to use the correct gas
can cause problems which can result in DEATH, SERIOUS BODILY INJURY OR PROPERTY DAMAGE. If you have any questions or
doubts consult your gas supplier or gas company. Water heaters for bottled, propane or liquefied petroleum gas (LPG) are different from
natural gas models. A natural gas heater will not function safely on bottled, propane or liquefied petroleum gas (LPG) and no attempt
should be made to convert a heater from natural gas to any other gas. An odorant is added to the gas used by this water heater.
IF YOU HAVE QUESTIONS THAT ARE NOT ANSWERED IN THE MANUAL YOU MAY CALL THE TOLL
FREE NUMBER 800 900-9063 OR CONTACT US BY EMAIL AT: engineering@waterheaters.com.
DO NOT CONTACT US BY TELEPHONE OR EMAIL FOR WARRANTY REGISTRATION. YOUR WATER
HEATER SERIAL NUMBER IS ALREADY ON FILE. THE WARRANTY IS ACTIVATED AT THE TIME OF
PURCHASE. KEEP YOUR RECEIPT TO SHOW TO SERVICE PERSON IF SERVICE IS REQUIRED.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
l
Do not try to light any appliance.
l
Do not touch any electrical switch; do not use any phone in your
building.
l
Immediately call your gas supplier from a neighbors phone. Follow the
gas suppliers instructions.
l
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
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American Standard D100-199 Specifications

General IconGeneral
BrandAmerican Standard
ModelD100-199
CategoryWater Heater
LanguageEnglish

Summary

Critical Safety Warnings

Fire and Explosion Prevention

WARNING: If instructions are not followed, fire or explosion may result causing property damage, injury, or death.

Gas Leak Response Procedures

WHAT TO DO IF YOU SMELL GAS: Do not light appliances, touch switches, or use phones. Call gas supplier from neighbor's.

Flammable Vapors Prohibited Locations

Appliance shall not be installed where flammable liquids/vapors are present. Vapors may be drawn by air currents.

Prohibited Installation Locations

CAUTION: Do not use for spa/hot tub. Do not install in bathrooms, bedrooms, or occupied rooms kept closed.

Correct Gas Type Required

WARNING: Use only the gas type listed on the rating plate. Failure to do so can cause DEATH, SERIOUS BODILY INJURY or PROPERTY DAMAGE.

Additional Safety Hazards

Flammable Vapor Ignition Risk

Vapors from flammable liquids explode and cause severe burns. Do not store flammable products near the heater.

Scalding Hazard from Hot Water

DANGER: Water over 125°F causes severe burns or death. Children, disabled, elderly are at highest risk.

Warranty Limitations

Conditions Voiding Warranty

Manufacturer not responsible for failures due to non-compliance with codes, undersizing, poor water conditions, or improper use.

Consumer Responsibilities and Guidelines

Manual Usage and Installer Qualifications

Read all instructions thoroughly. Installation should be by a qualified person if skills are lacking.

Closed Water System Considerations

WARNING: Closed systems require T&P valves and expansion tanks to prevent pressure buildup and valve leaks.

Installation and Service Precautions

WARNING: Improper installation/service can cause injury or property damage. Consult manual or qualified personnel.

General Information and Installation Guidance

Shipment Inspection and Gas Type Check

Inspect shipment for damage. Verify rating plate gas type matches supply. Do not use incorrect gas.

Installation Location and Clearances

Select accessible location. Provide adequate clearances for servicing. Ensure burner tray can slide out.

Prohibited Installation Areas

CAUTION: National Fuel Gas Code prohibits installation in bathrooms, bedrooms, or garages unless elevated.

Clearances and Air Requirements

Combustible Construction Clearances

Provides minimum clearances from combustible surfaces for alcove and floor installations as shown in Figures 1 and 2.

Combustion and Ventilation Air

Requires adequate air supply for combustion. Details provisions for unconfined and confined spaces per NFPA 54.

Environmental Considerations and Venting Installation

Corrosive Atmosphere and Drain Pans

Avoid corrosive atmospheres. Install drain pans where leakage could cause damage. Warranty excludes corrosive damage.

Venting Spillage Check and Piping

Check for venting spillage using a flame/smoke test. Connect to approved venting system per local codes.

Installation Procedures

Flue Damper Setup

Instructions for installing the flue damper. Ensure proper operation and avoid modification.

Water Supply Connections

Connect hot/cold water lines. Install shut-off valves and consider expansion tanks for closed systems.

Gas Supply Piping

Use approved pipe, install shut-off valve, union, drip leg. Ensure correct gas type and use resistant compounds.

Gas Safety and Component Information

LP Gas Safety and Leak Response

LP gas is heavier than air. Detect leaks at floor level. Follow safety instructions if gas is smelled.

Anode Rods Function and Maintenance

Anodes extend tank life. May cause 'rotten egg' odor. Removal voids warranty. Consult specialists for odor issues.

Multiple Heater Installation

Manifolding and Installation Guidelines

For manifolding, heaters should have similar input rates. Ensure even spacing for identical pipe runs.

Hydrogen Gas Safety

Flammable Gas Formation and Precautions

Hydrogen gas can form in unused systems. It's flammable. Open faucet to vent air before using appliances.

Temperature and Pressure Relief Valve

Installation and Discharge Requirements

Install certified T&P valve. Discharge line must be properly routed to drain and not restricted.

Relief Valve Operation and Maintenance

Manually operate relief valve annually. Persistent discharge may indicate closed system expansion.

Installation Readiness Checks

Electrical System Requirements

Ensure 120 VAC supply, proper grounding per codes, and ON/OFF control near heater.

Water Filling Procedure

Close drain valve, open cold water supply, open hot faucet to fill tank and purge air.

Pre-Operation Checklist Items

Check heater location, water supply, relief valve, gas supply, and venting before operation.

Damper Operation Sequence

Motor and Switch Logic

Explains the sequence of operation for the damper motor and safety switches during heating cycles.

Gas Safety and Special Conditions

Gas Leak and Operation Procedures

Precautions before lighting. Procedures for natural and LP gas leaks, emphasizing safety and evacuation.

Appliance After Fuel Loss or Water Immersion

Instructions for restarting after fuel loss. Do not operate if submerged; call technician for inspection.

Temperature Settings and Control

High-Temperature Limit Operation

The ECO high-temperature limit switch shuts off gas if water exceeds 190°F. Resettable via button.

Adjusting Water Temperature

Water temperature is regulated by the setting dial in the control box. Adjust to desired temperature.

Gas Pressure, Emergency, and Maintenance

Gas Pressure Specifications

Details maximum supply and normal manifold gas pressures for Natural Gas and L.P. Gas.

Emergency Shutdown and Tampering

Instructions for emergency shutdown and warnings against tampering with controls, which voids warranty.

Burner, Pilot, and Venting Maintenance

Perform monthly checks on burner/pilot flames and venting system for proper operation and obstructions.

Water Heater Sounds and Draining

Normal vs. Abnormal Noises

Describes possible noises from expansion/contraction or sediment buildup. Condensation sounds are normal.

Draining Procedure

Procedure for draining the water heater, especially for freezing temperatures or sediment cleaning.

Common Complaints and Troubleshooting

Complaint Diagnosis and Remedies

Lists common complaints like burner not igniting, flame issues, high operating costs, and their causes/remedies.

Troubleshooting Common Issues

Flame Burn Characteristics

Troubleshooting flame issues such as burning at orifice, pilot not staying lit, or improper burner flames.

Operating Cost and Water Recovery

Addresses issues like high operating costs, insufficient hot water, and slow water recovery.

Valve Drips and Electronic Controller Issues

Troubleshoots drips from relief valves and problems with the electronic controller failing to close.

Replacement Parts List

Ordering Parts Information

Details required information for ordering parts: model number, serial number, gas type, and item number.

Replacement Parts Illustration

Component Identification Diagram

Exploded view diagram (Figure 14) illustrating all replaceable components with corresponding part numbers.

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