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American Standard YC 102-301 Series User Manual

American Standard YC 102-301 Series
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1
YC-IOM-4G
18-EB60D11-7
Library Service Literature
Product Section Unitary
Product Rooftop Lt. Comm.
Model YC
Literature Type Installation/ Oper/ Maint
Sequence 4G
Date August 1998
File No. SV-UN-RT-YC-IOM-4G 8/98
Supersedes YC-IOM-4F
Since the manufacturer has a policy of continuous product improvement, it reserves the right to
change specifications and design without notice. The installation and servicing of the
equipment referred to in this booklet should be done by qualified, experienced technicians.
© American Standard Inc. 1998
Packaged Gas/Electric
8-1/2 thru 25 Ton
INSTALLATION
OPERATION
MAINTENANCE
Customer Property — Contains wiring, service,
and operation information. Please retain.
Models: (60 Hz) (50 Hz)
YC*102-301 YC*085-250
IMPORTANT NOTE: All phases of this installation must comply with the NATIONAL, STATE & LOCAL CODES. In
addition to local codes, the installation must conform with National Electric Code -ANSI/NFPA NO. 70 LATEST REVISION.
These units are equipped with an electronic unit control processor, (UCP) that provides service functions which are
significantly different from conventional units. Refer to the TEST MODES and START-UP PROCEDURES before
attempting to operate or perform maintenance on this unit.
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American Standard YC 102-301 Series Specifications

General IconGeneral
BrandAmerican Standard
ModelYC 102-301 Series
CategoryHeat Pump
LanguageEnglish

Summary

Installation Operation Maintenance Guide

Unit Inspection

Initial Inspection Steps

Perform checks for damage, correct unit nameplate, and refrigerant charge retention.

System Components and Configuration

Module Names and Functions

Overview of key system modules like UCP, ZSM, UEM, TCI, and CTI.

Unit Features and Modes

Describes unit features like auto-configuration, lead-lag, and operational modes like HEAT, AUTO, COOL.

Fan Settings and Indicators

Configuration for fan operation and description of indicator lights for status feedback.

Return Air Smoke Detector System

Functionality and Airflow Requirements

Ensures proper smoke detection by maintaining adequate airflow velocity and condition.

Test Mode Procedures

Step Test Mode Initiation

Initiated by shorting TEST 1 and TEST 2 terminals for 2-3 seconds.

Test Mode Operations

Auto Test Mode

Unit cycles through test steps automatically after jumper installation.

Resistance Test Mode

Initiated by applying specific resistance values across test terminals.

Unit Dimensional Data

Dimensions and Duct Openings

Tables and diagrams for physical unit dimensions and duct opening sizes.

Curb Dimensions

Curb Dimensions and Clearances

Tables and figures detailing curb dimensions and required clearances for installation.

Unit Support and Location

Unit Support Requirements

Unit must be supported by a roof curb or equivalent frame for stability.

Airflow and Clearance Requirements

Ensure unobstructed airflow for condenser and combustion; consult figures for clearances.

Rigging Methods

Use belt/cable slings through lifting holes and spreader bars to prevent damage.

Installation Methods

Roof Mounting

Mount on roof curb, follow kit instructions, ensure level installation.

Slab Mounting

Support unit base adequately for ground level installation, ensuring it is near level.

Duct Dimensions and Connections

Duct Dimensions Table

Provides dimensions for duct connections for various unit models.

Ductwork Installation

Attaching Downflow Ductwork

Connect ductwork to roof curb flanges before setting the unit.

Ductwork Construction Guidelines

Use canvas connectors, specific elbow placement, and minimize noise/vibration.

Condensate Drain Piping

Installation and Pitching

Follow local codes, install trap, pitch downward, avoid level runs.

Gas Piping Installation and Safety

Gas Supply Requirements

Ensure gas supply matches nameplate and meets minimum pressure requirements.

Gas Pressure Set-Up Precautions

Leak Testing and Pressure Limits

Warnings against open flames for leak tests and pressure limits to prevent unit damage.

Gas Supply Line Pressure Management

Regulator Installation and Setting

Install and set a pressure regulator for supply pressures exceeding 14" WC.

Manifold Pressure Adjustment

Checking and Adjusting Pressure

Measure manifold pressure and adjust regulator as needed to -0.2" WC.

Evaporator Fan Adjustment

Static Pressure and Airflow Calculation

Determine total system static pressure to find correct airflow rate and fan RPM.

Power Wiring and Electrical Connections

Power Supply and Grounding

Requirements for power supply lines, conduit, strain relief, and electrical grounding.

Control Wiring and Transformer

Low Voltage Transformer and Fuse

Details on integral circuit breakers, replaceable fuses, and ampacity limits.

Safety Devices

Disconnect Switch and Over Current Protection

Installation of disconnect switch and necessary over current protection.

Zone Temperature Sensor Wiring

Terminal Designations and Connections

Lists terminal IDs and shows wiring between Zone Sensor Module (ZSM) and Low Voltage Terminal Board (LTB).

System Safety and Component Control

Emergency Shut Down and Compressor Disable

Procedures for emergency shutdown and disabling individual compressors.

Scroll Compressor Considerations

Proper electrical phasing is critical for scroll compressor rotation and reliability.

Zone Sensor Interconnecting Diagrams

Wiring Configurations for Various Sensors

Diagrams illustrating wiring for different zone sensor models and optional remote sensors.

System Connection Notes

Customer Wiring and Configuration

Notes on customer-supplied wiring, emergency stop contacts, and zone sensor switch configuration.

Improper Electrical Phase Sequence

Phase Sequence Determination and Correction

How to check and correct incorrect electrical phasing for compressor rotation.

Pre-Start Quick Check List

Comprehensive Pre-Operation Verification

A detailed checklist covering all aspects of a correct and safe installation.

Power-up Initialization and UCP Settings

UCP Self-Diagnostics and Cycle Timing

UCP performs diagnostics; switch settings adjust cycle timing for comfort control.

Starting the Unit in Heating Mode

Heating Start-up Procedures

Steps for purging gas, setting controls, igniting burners, and checking operation.

Manifold Pressure and Fan Adjustment

Pressure Adjustment and Fan RPM

Adjusting manifold pressure and evaporator fan RPM for optimal furnace and airflow performance.

Heating Shut-down Procedure

Normal and Test Mode Shutdown

Procedures for shutting down the unit from test mode or normal operation.

Starting the Unit in Cooling Mode

Cooling Start-up Procedures and Checks

Steps for energizing crankcase heaters, checking phasing, airflow, and setting cooling setpoint.

Operating Pressures and Voltage Check

Monitoring System Performance

How to check operating pressures and line voltage for system performance.

Cooling Shut Down and Overload Protection

Shut Down and Compressor Protection

Procedures for shutting down cooling and understanding compressor overload protection and reset.

Evaporator Defrost Control (EDC)

Defrost Cycle Operation

Explains how the EDC initiates and manages evaporator defrost cycles during low ambient conditions.

Final Installation Checklist

Comprehensive Installation Verification

A detailed checklist to ensure all installation steps are completed correctly and safely.

Seasonal Maintenance

Heating Maintenance Procedures

Tasks for annual heating maintenance including airflow, flue, and ignition system checks.

Cooling Maintenance Procedures

Annual checks for cooling system components, safety controls, and duct connections.

Routine Owner Maintenance

Periodic tasks for owners like filter cleaning, cabinet cleaning, and coil cleaning.

Safety Precautions and First Aid

Safety measures for fiberglass insulation, including handling and first aid.

Limited Warranty - Commercial Equipment

Warranty Terms and Coverage

Details product coverage, warranty periods, and limitations for commercial units.

Warranty and Liability Clause

Commercial Equipment Warranty Details

Outlines warranty and liability terms for commercial equipment rated 20 Tons and larger.

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