05/18/2021    9 
193111-121 
SAFETY INSTRUCTIONS AND WARNINGS 
SAFETY INSTRUCTIONS AND WARNINGS 
FOR OPERATION OF BATTERY  
CHARGING EQUIPMENT 
 
 
 IMPORTANT – READ AND 
          UNDERSTAND THESE  
          INSTRUCTIONS.  DO NOT 
          LOSE THEM. ALSO READ 
          OPERATING/INSTRUCTION 
          MANUAL BEFORE  
          INSTALLING, OPERATING, 
          OR  SERVICING THIS  
          EQUIPMENT. 
 
 
 
A. General 
 
Battery charging products can cause serious 
injury or death, or damage to other equipment or 
property, if the operator does not strictly observe 
all safety rules and take precautionary actions. 
 
Safe practices have developed from past experience 
in the use of charging equipment.  These practices 
must be learned through study and training before 
using this equipment.  Anyone not having 
extensive training in battery charging practices 
should be taught by experienced operators. 
 
Only qualified personnel should install, use, or 
service this equipment. 
 
B.  Shock Prevention 
 
Bare conductors, or terminals in the output circuit, 
or ungrounded, electrically-live equipment can 
fatally shock a person.  To protect against shock, 
have  competent electrician verify that the  
equipment is adequately grounded and learn what 
terminals and parts are electrically HOT. 
 
The body’s electrical resistance is decreased when 
wet, permitting dangerous current to flow through the 
body. Do not work in damp area without being extreme-
ly careful.  Stand on dry rubber mat or dry wood and 
use insulating gloves when dampness or sweat cannot 
be avoided.  Keep clothing dry. 
 
 
 
 
 
 1.  Installation and Grounding of Electrically Powered 
 Equipment – Electrical equipment must be installed 
 and maintained in accordance with the National 
 Electrical Code, NFPA 70, and local codes.  A  
 power disconnect switch must be located at the 
 equipment.  Check nameplate for voltage and  
 phase requirements.  If only 3-phase power is  
 available, connect single-phase equipment to only 
 two wires of the 3-phase line.  DO NOT CONNECT 
 the equipment grounding conductor (lead) to the  
 third live wire of the 3-phase line as this makes the 
 equipment frame electrically HOT, which can cause  
 a fatal shock. 
 
 If a grounding lead (conductor) is part of the power 
 supply cable, be sure to connect it to a properly 
 grounded switch box or building ground.  If not part 
 of the supply cable, use a separate grounding lead 
 (conductor).  Do not remove a ground prong from 
 any plug.  Use correct mating receptacles.  Check 
 ground for electrical continuity before using 
 equipment. 
 
 The grounding conductor must be of a size equal 
 to or larger than the size recommended by Code or 
 in this manual. 
 
 2.  Charging Leads – Inspect leads often for damage 
 to the insulation.  Replace or repair cracked or worn 
 leads immediately.  Use leads having sufficient 
 capacity to carry the operating current without 
 overheating. 
 
 3.  Battery Terminals – Do not touch battery terminals 
 while equipment is operating. 
 
 4.  Service and Maintenance – Shut OFF all power at 
 the disconnect switch or line breaker before  
 inspecting, adjusting, or  servicing the equipment. 
 Lock switch OPEN (or remove line fuses) so that 
 the power cannot be turned ON accidentally. 
 Disconnect power to equipment if it is to be left 
 unattended or out of service. 
 
 Disconnect battery from charger.   
 
 Keep inside parts clean and dry.  Dirt and/or  
 moisture can cause insulation failure.  This failure 
 can result in high voltage at the charger output.