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ASC 200 Series
Ammann ASC 200 Series User Manual
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Operating manual
E
ASC 200 and ASC 250
CUMMINS TIER III
©
1
/ 200
8
2
Table of Contents
Content
6
Table of Contents
6
1 Specification Manual
11
Basic Data
12
Dimension Chart
14
Technical Data
22
Weights
22
Travel Parameters
25
Vibration
27
Engine
28
Axle
29
Brakes
29
Steering
30
Vibratory Drum
30
Hydrostatic Drive of Travel
31
Hydrostatic Drive of Vibration
31
Hydraulic Oil Tank
32
Lifting and Lowering of the Hood and the Cabin
32
Cooling System of Hydraulic Oil
32
Fluids
33
Electrical Installation
33
Safety Devices
33
Hygienical Data
34
Requirements of Traffic Regulations
34
Accessories
35
2 Operating Instructions
39
Safety Regulations
41
Safety Regulations and Instruction for Operation of the Machine
41
Beginning of Compaction Works
41
Operation in an Imperiled Area
41
Work Safety Precepts on Behalf of the Operator
42
Requirements for the Competence of the Driver
43
The Driver's Duties
43
Forbidden Actions
45
Safety Signs and Symbols Marked on the Machine
46
Hand Signals
50
Environmental and Hygienical Principle
53
Health Rules
53
Ecological Rules
53
Conservation and Storing
54
Short-Term Storage of 1 to 2 Months
54
Conservation and Storage for more than 2 Months
54
Conservation and Inspection of Brand New Machines
55
Liquidation of the Machine after Termination of Its Service Life
56
Description of the Machine
57
Controls and Control Devices
58
Controlling and Operation of the Machine
86
Starting the Engine
86
Travel and Reversing Without Vibrations
89
Travel with Vibration
91
Stopping the Machine and Engine
92
Emergency Stopping
93
Dead Parking of the Machine
94
Troubleshooting According to Flashing Codes
95
ATC Function
96
Blade
97
Lifting Driver's Stand and Bonnet
101
Shifting the Machine (Transport)
105
Transporting the Machine on Its Own
105
Transporting the Machine on Public Roads
106
Loading the Machine
107
Dismantling Cabin and ROPS Frame
109
Using the Machine under Special Conditions
110
Towing
110
Driving with Vibrations on Compacted and Hard Material
115
Using the Machine under Heavy Weather Conditions
116
Operating the Machine under Low Temperature
116
Operating the Machine at Higher Temperature and Humidity
117
Operating the Machine in Higher Altitude
118
Operating the Machine in Extremely Dusty Conditions
118
Filling Tyres with Water
119
Installing Air Conditioner
120
3 Maintenance Manual
123
Safety Standards at Lubrication and Maintenance
125
Safety During Maintenance
125
Fire Safety During Changing Contents
125
Environmental and Health Regulations
126
Health Regulations
126
Environmental Principles
126
Specification of Fluids
127
Engine Oil
127
Fuel
128
Coolant
128
Hydraulic Oil
129
Gearbox Oil
130
Lubricating Grease
130
Windshield Washer Liquid
130
Fills
131
Lubrication and Maintenance Chart
132
Lubrication Chart
134
Individual Operations of Maintenance
135
Every 20 Hours or Daily
136
Checking the Amount of Oil in the Engine
136
Checking Cooling Liquid of the Engine
137
Checking Oil in the Hydraulic Tank
138
Crankcase Breather Tube
139
Checking of the Condition Ventilator and Belt
140
Checking the Vacuum Valve of the Air Cleaner
141
Checking Fuel Level
142
Cleaning the Water Separator
143
Checking Warning and Control Devices
144
Checking the Tyre Pressure
145
Every 100 Hours
145
Checking the Engine Inlet Piping
146
Every 250 Hours or Once in 3 Months
146
Checking of the Condition Ventilator and Belt
147
Checking the Cooling Circuit of the Engine
148
Checking Batteries
149
Checking the Function of Vacuum Switch of the Air Cleaner
151
Lubrication of the Machine
152
Checking Oil in the Vibrator
155
Checking Oil in Gearboxes
156
Engine Oil and the Filter Exchange
158
Every 500 Hours or Once in 6 Month
158
Engine Fuel Filter Exchange
160
Checking Cooling Liquid
162
Checking Tightening of Wheel Bolts
162
Every 1000 Hours or Once a Year
163
How to Check Tightening Pulley and Belt of the Engine
163
Exchanging Oil in Gearboxes
164
Checking the Damping System
166
Cleaning the Fuel Tank
167
Every 2000 Hours or Every 2 Years
168
Exchanging Hydraulic Oil and Filter
168
Oil Exchange in the Vibrator
168
Cleaning of the Suction Strainer of Lifting and Lowering of the Bonnet and the Driver's Post
173
Exchanging the Engine Cooling Liquid
174
Checking Torsion Vibration Damper of the Engine
176
Checking Coolant in the Drum
177
Exchanging Cleaner Elements of Air Cleaner
178
Maintenance - as Needed
178
Cleaning the Engine Radiator and Hydraulic Oil Radiator
180
Cleaning the Air Cleaner of Cabin Ventilation
181
Cleaning the Machine
181
Adjusting Scrapers
182
Checking and Tightening Bolted Joints
183
Defects
187
Appendixes
188
Wiring Scheme
188
Hydraulic Circuit - ASC 200/250 - Inter - Wheel Differential Lock
192
Hydraulic Circuit - ASC 200/250 - Interaxle Differential Lock ATC
194
4
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Ammann ASC 200 Series Specifications
General
Brand
Ammann
Model
ASC 200 Series
Category
Construction Equipment
Language
English
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