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Ammann Cummins ASC110 User Manual

Ammann Cummins ASC110
218 pages
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Book ID: 4-P08282CU
ASC 110
Cummins
-EN
Workshop manual
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Ammann Cummins ASC110 Specifications

General IconGeneral
BrandAmmann
ModelCummins ASC110
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction

Repair safety instructions

Safety precautions when repairing and inspecting the equipment

Guidance on safe practices for equipment repair and inspection, including personal protective equipment.

Hydraulic and Fuel System Safety

Precautions for safe handling of hydraulic and fuel systems.

Electrical Wiring, Welding, and Seals Safety

Safety for welding, seal usage, and tightening torque guidelines.

Health, Environmental, and Fire Precautions

Guidelines for personal hygiene, environmental protection, and fire prevention during repairs.

Specification manual

Machine Basic Data and Application

General information about the machine, its description, and application.

Machine Identification and Dimensions

Illustrations of name plate location and a chart providing dimensional specifications.

Technical Specifications: Weight and Driving

Data on weight specifications and driving characteristics for various ASC 110 models.

Technical Specifications: Engine, Axle, Brakes, Vibration

Details on engine, axle, brakes, vibration, fluid capacities, and wiring.

Technical Specifications: Noise, Vibration, and Optional Equipment

Data on noise/vibration emissions and list of optional equipment available.

Removing the engine

Engine Disassembly and Assembly Preparations

Step-by-step instructions for disassembling and assembling the engine, including preparatory setup.

Drum Dismounting

Drum Technical Data and Description

Technical specifications for the drum, including service fluids and lubricating grease.

Drum Dismounting Procedure

Step-by-step instructions for safely dismounting the drum from the machine.

Vibration Plate and Drum Mounting

Procedures for mounting vibration plate, bearings, seals, and the drum into the frame.

Required Fixtures for Drum Service

List and illustrations of fixtures used during drum dismounting and mounting operations.

Articulated joint

Articulated Joint Description and Preparation

Explanation of the articulated joint's function and machine preparation steps for service.

Required Fixtures for Articulated Joint Service

List and illustrations of fixtures used for servicing the articulated joint.

Removal of pumps, cento clutch

Coupling and Clutch Removal/Assembly

Procedures for removing coupling components and assembling the clutch.

Clutch Tightening and Fixtures

Specifications for clutch bolt torque and notes on adhesive application, plus required fixtures.

Steering cylinders

Linear Hydraulic Motor Removal and Seal Replacement

Procedure for removing the linear hydraulic motor and replacing its seals.

Hydraulic Cylinder Assembly and Torque

Instructions for assembling hydraulic cylinders, including seal kits and torque specifications.

Required Fixtures for Steering Cylinder Service

List and illustrations of fixtures used for hydraulic cylinder service.

Controls

Travel Control Operation and Steering Removal

Description of travel control, its brake function, and steering column removal.

Travel Control Service and Adjustment

Steps for removing and reassembling the travel control and adjusting the brake.

The driver‘s station assembly

Cabin Component Removal

Instructions for removing cabin components like the front wiper, fan, and rear window wiper.

Platform Removal Procedure

Steps for removing the driver's station platform, including loosening bolts and disconnecting wiring.

Disassembly of heater

Coolant Drainage and Cab Lifting

Procedure for draining coolant and lifting the cab for heater access.

Heater Unit and AC System Information

Steps for removing heater unit, hoses, and details on the AC system.

Electrical installation

Fuse Identification and Engine Fuses

Identification and function of fuses in the machine's electrical system, including engine fuses.

Master Switch and Instrument Replacement

Instructions for master switch operation and replacing instrument panel components.

Electrical Component Locations and Battery/Alternator Systems

Diagrams showing component locations and guidance on battery/alternator/starter systems.

Removal of ROPS frame

ROPS Frame Removal Procedure

Steps for suspending and loosening bolts to remove the ROPS frame from the machine.

Assembly of segments

Segment Installation Process

Instructions for installing segments onto the drum surface, including tightening and checking connections.

Segment Placement and Scraper Mounting

Procedure for placing segments and mounting scrapers onto the drum and frame.

Disassembly of wheel

Wheel Mounting Preparation and Tire Service

Steps for supporting the frame, removing bolts, and servicing the tire and disk.

Required Fixtures for Wheel Service

List and illustration of fixtures used for wheel disassembly.

Removal of hydraulic motors

Hood and Cabin Hydraulic Motor Removal

Procedure for removing hood and cabin hydraulic motors, including lifting, support, and pin removal.

Linear Hydraulic Motor Seal Replacement

Procedure for removing linear hydraulic motor and replacing its seals.

Hydromotor Assembly, Torque, and Fixtures

Instructions for assembling hydromotors, including torque specs, seal kits, and required fixtures.

Filling hydraulic oil

Hydraulic Oil Filling Procedure

Steps for filling the hydraulic system with oil, including connecting the pump hose and monitoring the level.

Disassembly of level gauge

Level Gauge Cover, Wiring, and Bolt Removal

Procedure for removing the level gauge cover, disconnecting wiring, and loosening attachment bolts.

Disassembly of the floater

Floater Cover and Fuel Gauge Replacement

Steps for removing the floater cover and replacing the fuel gauge.

Fuel Gauge Settings and Calibration

Detailed steps for setting up and calibrating the fuel gauge using the POWER VIEW instrument.

Electric installation

Electrical System Overview and Component Locations

Description of the electrical system and diagrams showing component locations.

Wiring Diagram Legend and Schematic

Legend explaining symbols and the overall wiring diagram of the machine's electrical systems.

Hydraulic

Hydraulic System Diagrams

Diagrams illustrating the hydraulic systems for wheel and interaxle differential locks.

Diagnostics of hydraulic system defects

Hydraulic System Pressure Testing

Standard test points and pressure specifications for diagnosing hydraulic system issues.

Hydraulic System Adjustment and Towing Precautions

Procedures for adjusting hydraulic systems, vibration frequency, and precautions for towing.

Check the tightening of bolted connections

Bolt, Screw, and Hose Torque Specifications

Table of torque values for various bolts, screws, and hose connections.

Neck and Plug Torque Specifications

Torque values for threaded connections with sealing edges and flat gaskets.

Hand Signals

General Command and Driving Hand Signals

Standard hand signals for commands, driving, and movements.

Movement and Engine Operation Hand Signals

Hand signals for indicating short movements, engine start, and engine cut-off.

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