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Ammann ARR 1575 User Manual

Ammann ARR 1575
346 pages
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ARR 1575
WORKSHOP MANUAL
TRENCH ROLLER
YANMAR 3TNV80F-SPAMM
U.S. EPA Tier 4f
EDITION 04/2019 EN
From Serial No. 5572567

Table of Contents

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Ammann ARR 1575 Specifications

General IconGeneral
BrandAmmann
ModelARR 1575
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction

Manual Structure and Purpose

Details the manual's division into chapters for technical data, maintenance, and special tools.

Safety Measures and Instructions

General Safety Rules for Repairs

Outlines essential safety rules for all personnel involved in machine repairs.

Safety Measures for Machine Repairs and Inspection

Provides guidelines for personal protective equipment, workspace, and handling parts during repairs.

Safety Measures for Hydraulic Circuit Work

Details precautions for working with pressurized hydraulic systems and components.

Safety Measures for Electrical System Work

Covers critical safety procedures for working on the machine's electrical components and battery.

Welding, Sealing, and Tightening Torques

Includes safety notes for welding, sealing procedures, and proper tightening torque application.

Environmental and Hygiene Principles

Emphasizes health and environmental protection during machine maintenance and waste disposal.

Fire Prevention and Claim Conditions

Addresses fire safety measures and procedures for warranty claims and liability.

Machine Description

General Machine Overview

Introduces the ARR 1575 trench roller, its design, and intended applications.

Machine and Engine Nameplates

Identifies components and information found on the machine and engine nameplates.

Machine Dimensions and Technical Data

Provides detailed dimensional drawings and technical specifications of the machine.

Operating Fluids Specification

Engine Oil and Fuel Requirements

Specifies engine oil performance and viscosity classifications, and fuel requirements including biofuel.

Coolant and Hydraulic Oil Specifications

Details coolant specifications, mixing, and maintenance, and hydraulic oil requirements.

Lubricants and Fluid Quantities

Lists required lubricants and a table of fluid quantities for various machine parts.

Frame

Description of Basic Elements

Illustrates and labels the main external components and features of the machine frame.

Mechanical Parts - Swinging Support and Steering

Covers replacement and lubrication of swinging support, joint head, bearing, and steering piston.

Gas Strut and Bonnet Replacement

Details gas strut replacement and the process for removing and replacing front and rear bonnets.

Bonnet Hinges and Sensor Replacement

Explains how to replace bonnet hinges and sensors, including adjustment procedures.

Bonnet Stop Elements and Swinging Support

Covers replacement and adjustment of bonnet stop elements and the swinging support.

Steering Piston and Swinging Joint Replacement

Guides on replacing the steering piston and the complex procedure for the swinging joint.

Fuel Tank Maintenance

Provides instructions for checking fuel level, replenishment, draining, and cleaning the fuel tank.

Hydraulic Tank Maintenance

Details checking and replenishing hydraulic oil levels, draining, and filter replacement.

Cab and Platform

Control and Indication Elements

Identifies and explains the function of the display unit, indicator lamps, and remote control.

Error Indications and Safety Bar Logic

Details error messages displayed on the unit and the logic for safety bar and near/remote halt functions.

Infrared Remote Control Handling

Provides instructions for proper operation, positioning, and maintenance of the infrared remote control.

Relays, Fuses, and Dashboard Components

Lists engine compartment fuses and relays, and identifies dashboard components and their functions.

Component Replacement Procedures

Guides on replacing the remote control battery, display unit, and control unit.

Front Drum

Hydraulic Hose Connections

Details hydraulic hose routing and connections for the front drum, left and right sides.

Valve Block Identification and Connections

Illustrates and labels valve block components, solenoid valves, and connection points.

Drum Scraper and Drum Removal

Describes the procedure for removing drum extension and the entire drum assembly.

Vibration Unit Rubber Elements and Disassembly

Covers replacement of vibration unit rubber elements and the disassembly of the vibration unit itself.

Vibration Unit Installation

Guides on installing new bearing rings, spacer rings, and the vibration unit into the housing.

Travel Hydraulic Motor Replacement

Provides step-by-step instructions for removing and installing the travel hydraulic motor.

Vibration Hydraulic Motor Replacement

Details the process for removing and replacing the vibration hydraulic motor and its components.

Rear Drum

Hydraulic Parts Reference

Refers to Chapter 7.2 for hydraulic parts related to the rear drum.

ACEecon System Removal and Installation

Covers the removal and installation procedures for ACEecon components and related parts.

Mechanical Parts Reference

Refers to Chapter 7.4 for mechanical parts related to the rear drum.

Travel System

Travel Pump Replacement

Details the removal and preparation steps for replacing the travel pump.

Valve Block Replacement and Checks

Covers valve block removal, magnetic valve checks, and installation procedures.

Brake and Speed Magnet Procedures

Explains how to perform a brake test and replace/adjust the speed magnet.

Engine Speed and Frequency Check

Outlines the procedure for checking and adjusting engine speed and operating frequency.

Vibration System

System Overview

Placeholder for vibration system related information, likely detailed in subsequent sections not fully provided.

Steering System

Hydraulic Steering Piston Replacement

Refers to Chapter 5.4.9 for the procedure to replace the steering piston.

Cooling System

Hydraulic Oil Cooler Cleaning

Provides instructions for cleaning the hydraulic oil cooler fins safely and effectively.

Coolant Level and Replenishment

Details how to check and refill the coolant level, including safety precautions.

Engine System

Engine Compartment Overview

Identifies key components within the engine compartment, on both left and right sides.

Electrical System - Fuses and Relays

Details the fuses and relays located in the engine compartment and on the chassis rear.

Battery Maintenance and Replacement

Covers battery charging, removal, installation, and replacement procedures.

Fuel and Oil Filter Service

Explains how to replace fuel filter elements and water separator filter elements.

Engine Oil and Air Filter Service

Covers checking engine oil level, replenishment, draining, and replacing oil and air filters.

Optional Equipment

List of Optional Components

Lists available optional equipment such as safety bars, drum extensions, and scrapers.

Safety Bar Replacement Procedure

Provides detailed steps for removing and installing the safety bar assembly.

Sensor Replacement and Adjustment

Guides on replacing and adjusting sensors, including proper installation distance and alignment.

General Procedures

Preparation for Welding Work

Details essential safety precautions before performing welding on the machine.

Battery Handling and Charging

Covers procedures for jump-starting, charging batteries, long-term storage, and replacement.

Troubleshooting

Error Diagnostics and Common Faults

Identifies potential causes of faults and their symptoms, emphasizing cabling issues.

Engine Start and Infrared Control Issues

Provides troubleshooting steps for engine start failures and infrared remote control malfunctions.

Machine Halt and Control Function Problems

Explains near/remote machine halt functions and troubleshooting for control system issues.

Pressure Checks and Adjustments

Details procedures for checking and adjusting hydraulic pressures for travel, steering, and vibration systems.

Roller Overturning and Oil Shock Prevention

Addresses immediate actions and preventive measures in case of machine overturning or oil shock.

Appendices

Wiring Diagram and Legend

Provides a detailed wiring diagram and a legend for all electrical components and connections.

Hydraulic System Diagram

Presents a schematic of the machine's hydraulic system with component numbering.

Special Tools and Tightening Torques

Lists special tools required for maintenance and provides tables for screw connection tightening torques.

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