Clutch System
3. Turn the integral cable adjuster (3) to
obtain the specified freeplay.
4. Tighten the lock nut(4). Check the freeplay.
5. Start the engine, pull the clutch lever in,
and shift into gear. Make sure the engine
does not stall and the motorcycle does not
creep. Gradually release the clutch lever
and open the throttle. Your motorcycle
should move smoothly and accelerate
gradually.
If you can’t get proper adjustment, or the clutch
does not work properly, the cable may be
kinked or worn, or the clutch discs and plates
may be worn. See your motorcycle dealer.
counterclockwise direction. Make the
Other Inspections & Lubrication
Inte ral Cable Ad ustment
• Check that the clutch lever assembly is
positioned properly and the securing bolts are
tight.
• Check the clutch cable for kinks or signs of
wear. If necessary, have it replaced.
• Lubricate the clutch cable with a
commercially- available cable lubricant to
prevent premature wear and corrosion.
Cable end adjuster:
Clutch Operation
1. Check for smooth clutch lever operation. If
necessary, lubricate the clutch lever pivot or
clutch cable.
2. Check the clutch cable for deterioration,
kinks, or damage.
1. Turn the cable end adjuster (2) in
counterclockwise direction until it seats
lightly and then turn it out 5 turns.
2. Loosen the lock nut (1).
Service Procedures 20
Turning the cable end adjuster (2) in clockwise
direction will increase freeplay and turning it in
counterclockwise direction will decrease
freeplay.
If the adjuster is threaded out near its limit or the
correct freeplay cannot be reached, turn the
adjuster all the way in and back out one turn and
make the adjustment with the integral cable
adjuster.
If the adjuster is threaded out near its limit and
the correct freeplay cannot be reached, turn the
adjuster in clockwise direction until it seats
lightly and then turn it out one turn in
(1) Clutch lever
Ins ection
Check freeplay.
Freeplay: 3/8 – 3/4 in (10 – 20 mm)
If necessary, adjust to the specified range.
Improper freeplay adjustment can cause premature
clutch wear.
Cable End Ad ustment
Minor adjustments are generally made with the
clutch cable end adjuster.
The integral cable adjuster is used if the
cable end adjuster is threaded out near its
limit — or the correct freeplay cannot be
obtained.
(3)Integral cable adjuster
(4)Lock nut
(1) lock nut
(2) Cable end adjuster
adjustment with the integral cable adjuster.
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