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Appion G1 Single - User Manual

Appion G1 Single
24 pages
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FOR REFRIGERANT RECOVERY
OPERATION MANUAL
COPYRIGHT © 2023 - APPION INC. - ALL RIGHTS RESERVED
APPION
TM
AND G1SINGLE
TM
ARE TRADEMARKS OF APPION INC.
WARNING
TO REDUCE THE RISK OF INJURY OR PRODUCT
DAMAGE, READ OPERATION MANUAL PRIOR TO
OPERATING PRODUCT.
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www.AppionTools.com
This unit is not rated for Explosive Environments. Do NOT use with hydrocarbons. See page 4.
It is designed to recover Class A1 and A2L refrigerants in normal or standard environments.
DANGER

Questions and Answers

  • A
    Adrienne RiggsJul 28, 2025
    Why does Appion G1 Single Test Equipment pump into high pressure shutoff?
    • S
      Shane ChoiJul 28, 2025
      The Appion Test Equipment may pump into high pressure shutoff due to a couple of reasons. Ensure that the valve on the machine or recovery cylinder is fully opened. Also, check the output hoses for any restrictions or blockages and remove any core depressors.
  • N
    Nicole SinghAug 4, 2025
    How to fix slow liquid pumping in Appion G1 Single Test Equipment?
    • L
      Lauren BallAug 4, 2025
      Slow liquid pumping in your Appion Test Equipment can be due to a couple of reasons. One potential cause is flow restrictions on the input side of the machine; using 3/8” hoses and removing "Schrader" valve cores and core depressors can help. Another cause might be trapped liquid in the system. To address this, cycle the system compressor for a few seconds to move the trapped liquid. Also, check for condensation on the system and at hose fittings, applying heat as needed.
  • J
    Janet VelasquezAug 11, 2025
    What to do if Appion G1 Single won't start and makes a humming/buzzing sound?
    • D
      Devin GrantAug 12, 2025
      If your Appion Test Equipment tries to start but only makes a humming or buzzing sound, the issue could stem from several causes. First, low voltage at the source outlet might be the problem, so try a different power source outlet. Another potential cause is a voltage drop in the extension cord; consult the Extension Cord sizing guidelines on Page 4. Finally, excessive back pressure on the compressor could be the culprit; attempt to start the machine with the valves on the Manifold Gauge Set closed to reduce this back pressure.
  • K
    Kathleen HowardAug 18, 2025
    What to do if Appion Test Equipment will not start, no sound when power switch turned ‘On'?
    • J
      Jade HicksAug 18, 2025
      If your Appion Test Equipment doesn't start and makes no sound when you turn the power switch on, there are a few things to check: * First, make sure the power cord is properly plugged in and that the outlet has power. Try a different outlet to be sure. * Second, the machine may be in High Pressure Shutoff, see symptom below. * Third, the motor might be in Thermal Overload, in which case you should allow the motor to cool down.

Summary

Warnings and Safety Information

Operator Training & Responsibility

Emphasizes proper training, certification, and handling by technicians for safe operation of the equipment.

Refrigerant Hazards & Precautions

Covers dangers of A2L/A3 refrigerants, explosion/fire risks, breathing hazards, and specific safety measures.

Equipment Safety & Operation Risks

Details risks from moving components, unattended operation, and noise exposure during machine use.

Refrigerant Storage Container Safety

Getting Started

Accessory Equipment

Lists and describes additional equipment recommended for use with the G1Single for enhanced functionality.

Checking Recovery Equipment

Ensures the G1Single and connected equipment are properly set up and functional before commencing operation.

Machine Usage

Operational Layout & Preparation

Covers machine components and essential steps required before starting any refrigerant recovery process.

Recovery Procedures

Explains Standard, High-Speed Direct Liquid, Inline Cooling, and Push/Pull recovery methods for efficiency.

Additional Machine Usage

Purging Non-Condensables

Describes how to remove non-condensable gases from recovery cylinders to ensure proper operation and performance.

Changing Refrigerant Types

Provides guidance on clearing the machine when switching between different types of refrigerants to prevent cross-contamination.

Storing the Machine

Offers advice on properly storing the recovery machine between jobs to minimize wear on internal components.

Helpful Hints

Planning & Preparation

Advice on job planning, tank selection, and general preparation for efficient refrigerant recovery.

Performance Optimization Tips

Covers removing restrictions, proper hoses, cooling accessories, and extension cords for maximum recovery speed.

Care and Maintenance

Inline Filter Dryers

Explains the use, replacement, and importance of inline filter dryers for protecting the machine's compressor.

Screen Cleaning & Replacement

Details the procedure for cleaning and replacing the debris screen located at the machine's input fitting.

Planned Maintenance

Outlines routine maintenance tasks, including using refrigeration oil to condition seals and clean debris.

Troubleshooting Guide

Machine Specifications

General Specifications

Lists physical dimensions, power requirements, and performance ratings of the G1Single unit.

Ordering Information

Provides part numbers for repair kits and related accessories available for purchase.

Diagrams

Includes parts diagram, electrical diagram, and refrigerant flow diagram for visual reference and understanding.

Manufacturers Limited Warranty

Appion G1 Single Specifications

General IconGeneral
BrandAppion
ModelG1 Single
CategoryTest Equipment
LanguageEnglish

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