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APRILIA ETV mille User Manual

APRILIA ETV mille
352 pages
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www.serviceaprilia.com
workshopmanual
ETV mille
1188 3
00/2004-04
8140776
UK

Table of Contents

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APRILIA ETV mille Specifications

General IconGeneral
BrandAPRILIA
ModelETV mille
CategoryMotorcycle
LanguageEnglish

Summary

aprilia workshopmanual

0.5 SAFETY INFORMATION

0.5.1 GENERAL PRECAUTIONS AND INFORMATION

Outlines general safety precautions and important information to follow during repair and disassembly procedures.

0.5.2 BEFORE DISASSEMBLING ANY COMPONENTS

Provides guidelines to follow before starting the disassembly of any motorcycle components, emphasizing cleanliness.

0.5.3 DISASSEMBLING THE COMPONENTS

Details procedures and precautions for safely disassembling motorcycle components, including marking connections and cleaning parts.

0.5.4 REASSEMBLING THE COMPONENTS

Offers guidance on reassembling components, stressing the importance of using correct parts and procedures for safety.

0.6 SAFETY INFORMATION

GENERAL INFORMATION

1.2 WARNINGS CONCERNING FUEL, LUBRICANTS, COOLANT AND OTHER COMPONENT PARTS

Provides critical warnings about handling brake fluid, its irritant properties, and potential damage to parts.

PERIODIC MAINTENANCE AND ADJUSTMENTS

2.1 PERIODIC MAINTENANCE CHART

Provides a detailed chart specifying maintenance tasks and intervals for all key motorcycle components.

2.11 CHECKING AND TOPPING UP ENGINE OIL LEVEL

Provides instructions for checking and topping up the engine oil level, emphasizing correct procedure and avoiding overfilling.

2.12 ENGINE OIL AND FILTER CHANGE

Details the step-by-step process for changing the engine oil and filter, including torque settings and precautions.

2.13 CHECKING AND TOPPING UP COOLANT LEVEL

Guides on checking and topping up the coolant level, highlighting safety precautions and correct procedures.

2.15 CHECKING AND TOPPING UP FRONT BRAKE FLUID LEVEL

Provides instructions for checking and topping up the front brake fluid level, emphasizing safety and correct procedures.

2.16 CHECKING AND TOPPING UP REAR BRAKE FLUID LEVEL

Guides on checking and topping up the rear brake fluid level, with emphasis on safety and correct procedures.

2.17 CHECKING AND TOPPING UP CLUTCH FLUID LEVEL

Details the process for checking and topping up the clutch fluid level, including important safety warnings.

2.18 BLEEDING THE BRAKE CIRCUITS

Explains the procedure for bleeding the brake circuits to remove air and ensure proper braking efficiency.

2.19 BLEEDING THE CLUTCH

Details the process for bleeding the clutch system to remove air and ensure proper operation.

2.26 CHECKING BRAKE PADS FOR WEAR

Provides a quick inspection procedure to determine the wear level of brake pads and when replacement is necessary.

2.36 TYRES

Advises on inspecting tyre tread for wear and damage, emphasizing the importance of timely replacement for safety.

ENGINE

3.3 TAKING THE ENGINE OUT OF THE FRAME

Provides step-by-step instructions for safely removing the entire engine from the motorcycle frame.

3.4 FITTING THE ENGINE IN THE FRAME

Outlines the procedure for reinstalling the engine into the motorcycle frame, reversing the removal steps.

FUEL SYSTEM

4.3 REMOVING THE FUEL PUMP ASSEMBLY

Details the procedure for removing the fuel pump assembly, including necessary precautions and torque settings.

4.6 FUEL PUMP REMOVAL

Details the procedure for removing the fuel pump assembly, including precautions for electrical wires and clips.

4.7 ENGINE MANAGEMENT

Explains how the on-board computer manages engine operation for optimal ignition and fuel injection.

4.8 THROTTLE BODY

Details the procedure for removing the complete throttle body assembly, including disconnecting various components.

COOLING SYSTEM

5.2 REMOVING THE RADIATOR

Details the procedure for removing the radiator, including draining coolant and disconnecting hoses.

ELECTRICAL SYSTEM

6.3 CHARGE SYSTEM INSPECTION

Guides on checking the battery voltage and charge voltage at 4000 rpm to ensure proper operation of the charge system.

6.4 INJECTION SYSTEM

Guides on troubleshooting common problems related to the injection system, checks, and tests for various components.

6.5 IGNITION/INJECTION SYSTEM

Provides steps for initial troubleshooting of the ignition/injection system by checking the display and battery status.

6.8 SAFETY LOCKOUT SYSTEM

Explains the operational logic of the safety lockout system based on transmission, side stand, and clutch lever positions.

6.10 SAFETY LOCKOUT SYSTEM

Guides on testing the air temperature sensor by measuring resistance and checking instrument panel readings.

6.11 LIGHT SYSTEM

Details the procedure for replacing headlight bulbs, including high beam, low beam, and parking lights, with safety precautions.

6.14 BATTERY

Provides detailed instructions and safety precautions for the first-time installation and activation of the battery electrolyte.

6.16 REPLACING THE FUSES

Guides on checking and replacing fuses, emphasizing the use of correct ratings and identifying blown fuses.

REPAIR INFORMATION

8.1 TROUBLESHOOTING

Provides a troubleshooting guide for engine-related issues, listing common problems, possible causes, and remedies.

8.3 ELECTRICAL SYSTEM INSPECTION

Guides on troubleshooting lack of spark by checking fuses, spark plugs, and ignition system components.

8.4 ELECTRICAL SYSTEM INSPECTION

Lists detailed specifications for the front braking system, including disc thickness, diameter, and pad types.

ABS

9.1 ABS

Explains the function of the anti-lock brake system in preventing wheel lockout and ensuring stability.

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