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APRILIA RSV4 RR User Manual

APRILIA RSV4 RR
574 pages
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SERVICE STATION MANUAL
2Q000152
RSV4 RR/RF

Table of Contents

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APRILIA RSV4 RR Specifications

General IconGeneral
Displacement999.6 cc
Compression Ratio13.6:1
Max Power201 HP (148 kW) @ 13, 000 rpm
Transmission6-speed cassette type gearbox
Front Tire120/70 ZR 17
Rear Tire200/55 ZR 17
Engine Type65° V4
Bore x Stroke52.3 mm
Fuel SystemElectronic fuel injection with 4 Marelli 48-mm throttle bodies
Max Torque115 Nm @ 10, 500 rpm
FrameAluminium dual beam chassis with pressed and cast sheet elements
Front Suspension43 mm
Rear SuspensionSachs monoshock with adjustable compression, rebound and preload
Front BrakesDual 320 mm discs with Brembo M4.32 monobloc radial calipers
Rear Brakes220 mm disc, Brembo caliper
Fuel Capacity18.5 liters
Dry Weight180 kg
Seat Height845 mm

Summary

Characteristics

Safety Rules

Important safety precautions regarding carbon monoxide, fuel, hot components, and coolant.

Tightening Torque and Running-in Procedures

Importance of correct torque and break-in procedures for vehicle longevity and performance.

Maintenance

Scheduled Maintenance Tables

Comprehensive tables detailing required maintenance tasks at specified intervals for road and track use.

Engine Oil and Filter Maintenance

Steps for checking engine oil level and replacing the oil filter.

Valve Clearance Check and Adjustment

Procedures for checking and adjusting valve clearance on front and rear cylinder heads.

Troubleshooting

EFI Indicator Light and Engine Behavior Issues

Step-by-step guide for diagnosing errors indicated by the EFI light or abnormal engine behavior.

Starting System and Component Checks

Troubleshooting steps for engine start issues, including battery, fuses, starter motor, and sensors.

Control Unit and Relay Checks

Procedures for verifying control unit power supply and the operation of various relays and switches.

Electrical System

ABS System Wiring and Diagnosis

Detailed procedures for ABS system wiring, diagnosis, error codes, and component checks.

Throttle Body and Sensor Checks

Procedures for checking and troubleshooting throttle grip position sensors and intake/rear cylinder pressure sensors.

Ignition System and Fuel Pump

Details on ignition coils, fuel pump operation, and associated relays.

Engine From Vehicle

Engine Removal and Installation Procedures

Step-by-step instructions for removing the engine from the chassis and reinstalling it correctly.

Engine

Gearbox Removal, Disassembly, and Checks

Procedures for removing and disassembling the gearbox, including component specifications.

Crankcase and Connecting Rods Procedures

Detailed steps for crankcase disassembly/assembly, connecting rods, pistons, crankshaft, and bearing selection.

Oil Pump and SAS Valve Systems

Procedures for removing and installing the oil pump and inspecting the SAS valve system.

Power Supply

Fuel Pump and Injection System

Procedures for removing and checking the fuel pump, injection system, and throttle body components.

Suspensions

Front Wheel and Fork Procedures

Comprehensive guide to removing, checking, adjusting, and assembling front wheel, forks, and handlebar components.

Rear Wheel and Drive Chain Procedures

Steps for removing, checking, and installing rear wheel, drive chain, sprockets, bearings, and swingarm.

Chassis

Braking System

Cooling System

Bodywork

Pre-delivery

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