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ARC 160 - User Manual

ARC 160
29 pages
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Questions and Answers

  • C
    Chad AdamsJul 29, 2025
    What to do if the ARC 160 Welding System's welding current is not stable?
    • T
      Theresa JohnsonJul 29, 2025
      If the welding current is unstable, it might be due to a damaged welding current adjustment potentiometer, a faulty main control board, or a bad connection within the welding machine. You should check these components and replace them if necessary.
  • T
    Tammy WilliamsAug 3, 2025
    What to do if the ARC 160 Welding System's welding current is not adjustable?
    • A
      Angela WardAug 4, 2025
      If the welding current cannot be adjusted, the issue may stem from a damaged welding current adjustment potentiometer or a faulty main control board. Inspect these components and replace them as needed.
  • C
    Christine GrayAug 10, 2025
    Why does the circuit breaker trip while welding with the ARC 160 Welding System?
    • V
      Veronica MccannAug 10, 2025
      The circuit breaker may trip while welding because of damaged components such as the MOSFET, output diode module, or a damaged pulse drive board, or the input rectifier bridge. Check and replace any damaged components. If the MOSFET is damaged, check if resistor (10?, 3K?), and voltage regulator tube (IN4148, 3V) are damaged.
  • M
    Michelle AllenAug 15, 2025
    What to do if the power on indicator lights up, but not Protection on LED, and there is no output on my ARC 160?
    • K
      Karen PerkinsAug 15, 2025
      If the power indicator is on, but the protection LED isn't, and there's no output, it could be due to over-current protection, a poor connection of the ground cable to the workpiece, or a damaged upper layer board. Turn off the machine and turn it on again after 1 minute. Also, check the connection of the ground cable. If the issue persists, consider replacing the upper layer board.
  • C
    Carol MirandaAug 22, 2025
    How to troubleshoot if the power on indicator does not light up on my ARC 160 Welding System?
    • V
      Victoria RobertsAug 22, 2025
      If the power indicator doesn't light up, the fan doesn't run, and there's no output when you switch on the machine, it could be due to a damaged circuit breaker, no electricity on the grid, or a short circuit in the power supply cable. Check the circuit breaker and fan, verify the power supply on the grid, and inspect the connection of the power supply cable.

Summary

Safety Rules

Intended Use and Manufacturer Liability

Defines the approved uses of the welding machine and manufacturer liability.

Electric Shock Hazards

Details risks of electric shock and necessary protective measures during operation.

Arc Ray Hazards

Warnings about visible and invisible arc rays and protective clothing requirements.

Fume and Gas Hazards

Health hazards from welding fumes and gases and required ventilation/respirators.

Fire and Explosion Hazards

Precautions against fire and explosion risks from sparks, hot materials, and flammable atmospheres.

Gas Cylinder Safety

Safety guidelines for handling pressurized gas cylinders to prevent explosions.

Hot Part Burn Hazards

Precautions against burns from hot components of the welding equipment.

Eye Injury Hazards

Risks of eye injury from flying debris during welding and required eye protection.

Overheating and Duty Cycle

Guidance on duty cycle and cooling periods to prevent overheating and machine damage.

3-BEFORE COMMISSIONING

Intended Use

Reinforces the correct usage of the power source for STICK and TIG welding only.

5-TROUBLE SHOOTING

Power Source Troubleshooting

Lists common power source problems, their causes, and remedies.

6-CARE AND MAINTENANCE

Pre-Maintenance Safety Precautions

Crucial safety warnings and precautions before performing any maintenance on the machine.

General Maintenance Guidelines

Instructions and guidelines to ensure the normal lifespan of the welding power source.

ARC 160 Specifications

General IconGeneral
Frequency50/60 Hz
Power Factor0.73
Welding ProcessMMA
Protection ClassIP21
Current Range10-160A

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