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Arctic Cat
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Pantera 5000
Arctic Cat Pantera 5000 Service Manual
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SERVICE MANU
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2
Table of Contents
Default Chapter
2
Table of Contents
2
General Information/Foreword
3
Snowmobile Identification
3
Recommended Gasoline and Oil
3
Engine Break-In
4
Drive Belt Break-In
4
Genuine Parts
4
Varying Altitude Operation
4
Preparation for Storage
6
Preparation after Storage
7
After Break-In Checkup/Checklist
7
Engine Specifications
9
Electrical Specifications
10
Drive System Specifications
11
Drive Clutch/Driven Clutch-Related Specifications
11
Drive System Components
11
Chain Case Performance Calibrations
12
Track Specifications
14
Suspension Specifications
14
Torque Conversions
14
Torque Specifications
15
Steering and Body
16
Steering Post
16
Ski (Zr/Xf/Pantera)
20
Ski (XF HC/M)
21
Ski Wear Bar
21
Spindle (Zr/Xf/Pantera)
22
Spindle (XF HC/M)
22
Steering Tie Rod
23
Ski Alignment
24
A-Arms (Zr/Xf/Pantera)
25
A-Arms (XF HC/M)
26
Ski Shock Absorber
28
Sway Bar
28
Front Bumper
28
Seat Assembly
29
Seat Cushion
29
Taillight/Brakelight Assembly
30
Rear Bumper/Snowflap
30
Windshield/Console/Headlight
30
Headlight Bulb
32
Adjusting Headlight Aim
32
Engine
33
Engine Removing/Installing - 3000
33
Engine Removing/Installing - 5000/9000
42
Engine Removing/ Installing - 7000
58
Engine Servicing - 3000
65
Engine Servicing - 5000/9000
89
Assembly Schematic - 5000/9000
112
Engine Servicing - 7000
115
Assembly Schematic - 7000
134
Troubleshooting Engine
136
Engine-Related Items
138
Water Pump
138
Pressure Testing Engine
143
Checking Compression
143
Changing Oil/Filter
143
Testing Oil Pressure
146
Liquid Cooling System (5000/9000)
147
Liquid Cooling System (3000/7000)
148
Cooling System Schematics
149
Air Silencer
151
Turbocharger/Intercooler (9000)
152
Fuel Systems
157
Fuel System
157
Individual Components
157
Coolant Temperature Sensor
158
Fuel Injectors
159
Fuel Pressure Regulator
160
Self-Diagnostic System/Codes
161
Fuel Pressure Regulator
162
Throttle Body Assembly
162
Throttle Cable
169
Fuel Pump
169
Troubleshooting
172
Gas Tank
173
Electrical Systems
175
Ignition System
175
Throttle Position Sensor
175
Electrical Resistance Tests (3000)
178
Electrical Resistance Tests (5000/9000)
179
Electrical Resistance Tests (7000)
179
Voltage Regulator Tests
180
Testing Fuel Gauge Sender
180
Emergency Stop Switch
181
Starter Relay Solenoid
181
Fuse
181
Ignition Switch
181
Starter Motor
182
Troubleshooting Electric Start
187
Magneto
187
Brakelight Switch
190
Headlight Dimmer Switch
191
Testing Handlebar Warmer Elements
191
Testing Thumb Warmer Element
192
Testing Handlebar Warmer/Thumb Warmer Switch
192
Testing Passenger Handwarmer Switch
192
Testing Passenger Handwarmer Elements
192
Testing Seat Heater Switches
193
Testing Speedometer Sensor
193
Testing Gear Position Switch
193
Testing Shift Switch
194
Testing Shift Actuator
194
Testing Heated Shield Outlet
194
Voltage/Resistance Chart - Air Temperature
195
Voltage/Resistance Chart - Coolant Temperature
195
Drive Train/Track/Brake Systems
196
Drive Belt
196
Drive Clutch
197
Driven Clutch
200
Drive Clutch/Driven Clutch
204
Drive Train
206
Drive Sprockets
212
Track Tension
214
Track Alignment
214
Brake System (Hydraulic)
215
Changing Brake Fluid
216
Brake Lever/Master Cylinder Assembly
221
Troubleshooting Drive Clutch/Driven Clutch
222
Troubleshooting Track
223
Troubleshooting Hydraulic Brake System
223
Suspension
224
Suspension Setup Basics
224
Servicing Suspension
229
Installing Skid Frame
242
FOX Air Shocks
243
Servicing IFP Shock
243
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Arctic Cat Pantera 5000 Specifications
General
Brand
Arctic Cat
Model
Pantera 5000
Category
Offroad Vehicle
Language
English
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