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ASEPCO PN20 User Manual

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Weirless Radial diaphragm™ tank-bottom (90 degree)
valve
Installation, operating, and maintenance manual
m-radialdiaphragmvalve-en-02 1
Contents
1 Declaration of conformity 3
2 Safety notes 4
3 Overview 7
3.1 Valve description 7
4 When you unpack your valve 8
4.1 Unpacking your valve assembly 8
4.2 Packaging disposal 8
4.3 Inspection 8
4.4 Components supplied 8
4.5 Storage 8
5 Start-up check list 9
6 Diaphragm selection 10
7 Installation 11
7.1 Install the valve body 11
7.2 Install and remove diaphragm - manual actuator 11
7.3 Install and remove diaphragm - pneumatic actuator 15
8 Actuators AJSand AKSseries 19
8.1 Maintaining a manual actuator 19
8.2 Maintaining a pneumatic actuator 23
9 Cleaning and sterilisation 33
10 Specifications 34
11 Troubleshooting 35
11.1 Technical support 36
12 Parts list 37
12.1 Replacement diaphragms 37
12.2 Actuator maintenance kits 37
13 Welding guidelines 39
13.1 Welding check list 39
13.2 Positioning of the tank valve 40
13.3 Location of tank valve 40
13.4 Making the hole for the tank valve 40
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ASEPCO PN20 Specifications

General IconGeneral
BrandASEPCO
ModelPN20
CategoryControl Unit
LanguageEnglish

Summary

Declaration of Conformity

EC Declaration of Conformity

Official statement confirming compliance with EU directives and standards.

Safety Notes

General Safety Information and Competency Requirements

Emphasizes the need for trained personnel and understanding manual hazards.

Specific Hazard Symbols and Warnings

Explains symbols for personal injury, pressure, hot surfaces, and electric shock.

Product Usage and Handling Precautions

Details warnings against misuse, handling hot surfaces, and correct air supply.

Operational Safety Guidelines

Advises on using products within specified ranges and handling leaks.

Product Overview

Valve Description and Components

Details the three main components: valve body, actuator, and diaphragm.

Unpacking and Storage

Unpacking, Inspection, and Component Check

Instructions for carefully unpacking, inspecting for damage, and verifying components.

Storage Recommendations and Shelf Life

Guidelines for product storage, including diaphragm shelf life of 5 years.

Start-up Check List

Pre-Operation Verification Steps

Essential checks before starting operation, including diaphragm installation and connections.

Diaphragm Selection and Maintenance

Material Selection Criteria for Diaphragms

Factors for selecting diaphragm material based on process conditions and cycles.

Diaphragm Replacement Schedule

Recommended intervals for diaphragm replacement based on usage frequency.

Valve Installation Procedures

Valve Body Installation Methods

Describes clamping or welding the valve body into place.

Install Elastomer Diaphragm (Manual Actuator)

Step-by-step guide for installing elastomer diaphragms with manual actuators.

Install PTFE Diaphragm (Manual Actuator)

Step-by-step guide for installing PTFE diaphragms with manual actuators.

Remove Diaphragm (Manual Actuator)

Instructions for safely removing diaphragms from manual actuators.

Install Elastomer Diaphragm (Pneumatic Actuator)

Step-by-step guide for installing elastomer diaphragms with pneumatic actuators.

Install PTFE Diaphragm (Pneumatic Actuator)

Step-by-step guide for installing PTFE diaphragms with pneumatic actuators.

Remove Diaphragm (Pneumatic Actuator)

Instructions for safely removing diaphragms from pneumatic actuators.

Actuator Maintenance and Repair

Manual Actuator (MNXX AJS) Maintenance

Detailed steps for disassembling, replacing parts, and reassembling manual actuators.

Pneumatic Actuator Maintenance (PNXX AJS/AKS)

Comprehensive guide for disassembling and reassembling pneumatic actuators.

Cleaning and Sterilisation

Seal Replacement Schedule for Actuators

Recommended replacement intervals for pneumatic and manual actuator seals.

CIP/SIP Cleaning Guidelines

Considerations for chemical compatibility and temperature during cleaning processes.

Sterilisation Safety Precautions

Warnings about hot surfaces after autoclave sterilisation and required PPE.

Product Specifications

Operating Parameters

Defines maximum operating temperature and pressure for the valve.

Model and Air Pressure Specifications

Lists valve model numbers, sizes, and minimum required air pressure.

Troubleshooting Guide

Common Issues and Potential Causes

Lists common problems like leaking, sticking, and their possible causes.

Valve Body and Actuator Problems

Addresses specific issues related to valve body damage and actuator malfunctions.

Diaphragm Failure Causes and Prevention

Explains common reasons for diaphragm failure and offers preventative advice.

Technical Support and Spare Parts

Information on obtaining after-sales service and contact details for support.

Parts List and Maintenance Kits

Replacement Diaphragms by Material and Size

Catalog of available diaphragm materials and their part numbers for different valve sizes.

Actuator Maintenance Kits

Lists part numbers for maintenance kits for stainless steel and plastic actuators.

Welding Guidelines for Tank Valve Installation

General Welding Procedures and Precautions

Critical warnings and general advice for welding the tank valve.

Pre-Welding Check List

Essential checks and authorizations required before commencing welding.

Tank Valve Positioning and Hole Preparation

Guidance on orienting the valve and preparing the vessel hole for welding.

Tack Welding Techniques (Internal and External)

Step-by-step instructions for internal and external tack welding procedures.

Final Welding, Grinding, and Control

Covers final welding, post-weld grinding, polishing, and optional final checks.

Warranty Information

Warranty Terms, Limitations, and Exclusions

Details the general warranty terms, limitations of use, and exclusions.

Lifetime Tank Valve Body Guarantee

Information on the lifetime free replacement guarantee for the tank valve body.

Product Return Process

Procedures for Returning Products

Steps for declaring substances, obtaining RMA, and packaging products for return.

Administrative Information

Manufacturer Contact Details

Provides the company's name, address, and website for contact.

Trademarks and Publication History

Lists trademarks, copyright information, and document revision details.

Disclaimers and Product Usage Warnings

Covers liability exclusions, warranty disclaimers, and critical usage restrictions.

Appendix A: Technical Information

PTFE Diaphragm Installation Recommendations

Specific installation advice for PTFE diaphragms, including steam and torque checks.

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