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ASKAYNAK SUPERMIG 355 - User Manual

ASKAYNAK SUPERMIG 355
124 pages
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KULLANIM
KILAVUZU
SUPERMIG
355
AEEE
yönetmeliğine
uygundur.
400V - 3Ph
3
Faz/Ph
%50
350A
USER
MANUAL
www.askaynak.com.tr
KULLANIM KILAVUZU
USER MANUAL
1 - 62
63 - 120
Complies with
WEEE directive.
3 YIL / 3 YEARS
GARANTİ / WARRANTY

Questions and Answers

Summary

Certificate of Renewal

EU Declaration of Conformity

Manufacturer and Product Details

Information about the manufacturer, product, brand, and model.

Declared Directives and Standards

Lists the EU directives and harmonised standards the product complies with.

Additional Information and Signatory

Provides additional notes on conformity and signatory details.

Safety in Welding

Protective Equipment for Welding

Details on clothing and gear to protect welders from hazards.

Noise and Working Environment Safety

Guidelines for managing noise and maintaining a safe work environment.

Arc Burns and Electric Shock Hazards

Information on preventing burns from hot materials and dangers of electric shock.

Gases, Fumes, and Cylinder Safety

Precautions regarding hazardous gases, fumes, and compressed gas cylinders.

Fire and Explosion Prevention

Measures to prevent fires and explosions caused by welding sparks and materials.

Electrical Equipment and Grounding Safety

Guidelines for safe use of electrical components and proper grounding.

Extra Safety Measures and Residual Risks

Additional safety precautions and information on residual risks.

Electromagnetic Compliance

Installation and Use Guidelines

Recommendations for installing and using the welding machine for EMC.

Area Assessment for EMC

Factors to consider when assessing the area for electromagnetic compatibility.

Mitigation Measures and Bonding

Strategies to mitigate electromagnetic interference, including shielding and bonding.

User Instructions

General Operating Precautions

Essential safety and operational guidelines before starting the machine.

Machine Operation Environment

Requirements for the environment where the machine is operated.

General Features

Duty Cycle and Overheating Protection

Explanation of duty cycle and the machine's thermal protection mechanism.

Electric Supply Requirements

Details on the required electrical power input for the machine.

Specifications

Power Source Specifications

Technical data for the welding machine's power source.

Wire Feeder and Machine Set Specifications

Technical data for the wire feeder and the complete welding machine set.

Installation and Operation Instructions

Mains Supply and Grounding Procedures

Step-by-step guide for connecting the machine to the power supply.

Gas and Torch Connections

Instructions for connecting shielding gas and the welding torch.

Power Source and Wire Feeder Connection

Guidance on connecting the main power source to the wire feeder.

Wire Spool and Feeder Installation

Steps for installing the wire spool and feeding wire into the feeder.

Wire Drive Roller Adjustment

How to adjust the pressure force for wire drive rollers.

Wire Feeder Functions

Operation Modes and Speed Settings

Explanation of welding torch operation modes and wire feed speed adjustment.

Test Functions and Soft Start

Features for testing wire feeder and gas flow, and soft start function.

Burnback Control and Gas Flow Times

Settings for burnback control, pre-gas, and post-gas flow times.

Arc Force, Inductance, and Timing Controls

Details on arc force, inductance, starting, and ending current settings.

Gas and Wire Diameter Selection

Options for selecting shielding gas and wire diameter.

Wire Feeder Settings

Parameter Setting Functions Overview

List and description of parameter setting functions on the wire feeder.

Front Panel Key Functions

Identification and explanation of buttons and displays on the wire feeder front panel.

Welding Mode Settings

How to select and configure welding modes (MMAW, GMAW, Syn-GMAW).

Memory Features and Recall

Instructions for saving and recalling welding parameter memories.

Error Codes and Descriptions

Panel Functions

Front Panel Function Identification

Lists and identifies functions located on the front panel.

Rear Panel Function Identification

Lists and identifies functions located on the rear panel.

Front Panel Diagram

Visual layout of the front panel with numbered components.

Rear Panel Diagram

Visual layout of the rear panel with numbered components.

Wiring Diagram

Maintenance and Troubleshooting

Daily Maintenance Procedures

Recommended daily checks and cleaning for the welding machine.

Periodic Maintenance Schedules

Guidelines for monthly, quarterly, and yearly maintenance tasks.

Troubleshooting Common Issues

Identifies problems, possible reasons, and solutions for machine malfunctions.

Failures in Welding Beads

Porosity and Lack of Fusion Issues

Causes and solutions for porosity and lack of fusion in weld beads.

Penetration, Sagging, Spatter, and Undercut

Addresses common welding bead defects like insufficient penetration and undercut.

Machine Lifecycle and Handling

Energy Efficiency and Shutdown

Tips for economical energy use and shutting down the machine.

De-commissioning and Disposal

Procedures for retiring and disposing of the welding machine.

Unpacking and Storage Conditions

Guidance on unpacking, transporting, and storing the machine.

Environmental Conditions and Accessories

Required Operating Environment

Specifies the environmental conditions necessary for machine operation.

Supplied and Optional Accessories

Lists accessories included with and available for the machine.

Electrical Circuit Diagrams

Circuit Diagram - 1 (Display PCB)

Electrical schematic for the display PCB and wire feeder.

Circuit Diagram - 2 (Motor Drive PCB)

Electrical schematic for the motor drive PCB and related components.

Circuit Diagram - 3 (Power Source EMC;Control)

Schematic for the power source's EMC and control PCBs.

Circuit Diagram - 4 (Power;Output PCBs)

Schematic for the power and output PCBs of the welding machine.

Spare Parts - Power Source

Power Source Exploded View

Illustrated breakdown of the power source components.

Power Source Part Numbers

List of part numbers, descriptions, and quantities for the power source.

Power Module Exploded View

Illustrated breakdown of the power module components.

Power Module Part Numbers

List of part numbers and descriptions for the power module.

Spare Parts - Wire Feeder

Wire Feeder Exploded View

Illustrated breakdown of the wire feeder components.

Wire Feeder Part Numbers

List of part numbers, descriptions, and quantities for the wire feeder.

Spare Parts - Cart

Cart Exploded View

Illustrated breakdown of the cart components.

Cart Part Numbers

List of part numbers and descriptions for the cart.

Machine Labels and Nameplates

Wire Feeder Display Membrane

Information about the wire feeder display membrane part.

Power Source Front Panel Label

Details on the front panel label for the power source.

Power Source Rear Panel Label

Details on the rear panel label for the power source.

Wire Feeder Nameplate Details

Technical specifications and parameters on the wire feeder nameplate.

Warranty and Model Labels

Labels related to warranty information and model identification.

Warning Labels

General Safety Warnings

Displays general warnings and safety instructions for the equipment.

Power Source Nameplate Specifications

Technical data and specifications listed on the power source nameplate.

Wire Feeder Nameplate Specifications

Technical data and specifications listed on the wire feeder nameplate.

Notes

ASKAYNAK SUPERMIG 355 Specifications

General IconGeneral
BrandASKAYNAK
ModelSUPERMIG 355
CategoryWelding System
LanguageEnglish

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