32 309421
Motor Diagnostics
Check for electrical continuity in the motor armature,
windings, and brush as follows:
If Motor Diagnostics reveal a damaged motor, or if
either of the motor brushes are shorter than 1/4 in.
(6.4 mm), or if the motor shaft cannot turn, replace the
motor using Motor Kit 245063
(see List of Kits, page
31)
.
Setup
1. Unplug electrical cord, and relieve pressure.
2. Remove right enclosure, and disconnect motor
harness from control board.
3. Remove fan brace.
4. Remove the four cover screws and front cover.
5. Remove yoke and guide rods, and remove gear.
Armature Short Circuit Test (Spin Test)
Quickly turn motor fan by hand. If there are no electri-
cal shorts, fan coasts two or three revolutions before
stopping. If fan does not spin freely, armature is
shorted. Replace motor using Motor Kit 245063 (see
List of Kits, page 31)
.
Armature, Brushes, and Motor Wiring Open
Circuit Test (Continuity)
1. Connect red and black motor leads together with
test lead. Turn motor fan by hand at about two
revolutions per second.
2. If there is uneven resistance or no resistance,
replace motor using Motor Kit 245063 (see List of
Kits, page 31)
.
Control Board
Diagnostics
Check for a damaged control board or pressure control
switch as follows:
1. Unplug electrical cord, and relieve pressure.
2. Remove the four cover screws and front cover.
3. Remove yoke and guide rods, and remove gear.
4. Remove pressure control harness from control
board. Using fingernail or tip of small,
flat-blade screwdriver, press tab on right side
connector to release.
5. Attach to the control board a harness from a
pressure switch that you know is functioning
correctly.
NOTE: Pressure control switch does not have to
be installed in pump.
6. Turn pressure control adjustment knob to
maximum pressure setting.
7. Plug electrical cord into 120V AC receptacle, and
turn Power switch (B) ON.
D If motor runs, replace pressure switch.
D If motor does not run, replace control board
and repeat test using Control Board Kit
243228 (see List of Kits, page 31).
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