Assa Abloy Highlands HI1000 - HI2000 - HI3000 User Manual

Perimeter
Seal
Failure to comply with these instructions
invalidates the warranty. Before you
begin the installation, read all of the
instructions thoroughly.
ASSA ABLOY Entrance Systems
165 Carriage Court Winston
Salem, NC 27105
www.assaabloyentrance.us
844-232-4676
To download instruc ons:
www.assaabloyentrance.us
Contact your local building official
for speci�c Wind & Load requirements
in your area.
Doors must be designed with Wind &
Load requirements in mind.
The forces a garage door system
transmits to the building structure
openings, such as jambs, spring anchor
pads, headers, and horizontal track
must be considered.
IMPORTANT
Wind & Load No ce
Figure 1
RED fasteners must be used where required.
These fasteners hold parts which are under
extreme tension. RED fasteners are not to be
loosened or removed except by garage door
professionals.
Level
Plumb
Perimeter
Seal
2"x 6"
Jamb
2"x 6" Spring Anchor Pad
Required for
Torsion Springs or
Electric Operator
Jamb
Fasteners
Flush
with
Surface
Minimum
Distance
From Edge
1-1/2”
Perimeter
Seal
11" Min.
Center Post
(Two Doors Side by Side)
Door Width =
Opening Width
Door Height =
Opening Height
Side Room
5-1/2" Min.
Header
Tools Required:
Not Included/Purchase Separately:
Six Foot (6') Step Ladder
Level 24" or 48"
Claw Hammer
Chalk
Saw Horses
Chalk
Perimeter Seal / White Aluminum Brads
Operator Bracket
Track Hanger Angle / Addi onal Lag Screws
Winding Bars
(3) 16-Penny Nails
Lock Grip Pliers
Socket Wrench
Sockets: 3/8", 7/16" and 9/16"
Wrenches: 3/8", 7/16" and 9/16"
Electric Drill
Drill Bits: 3/32", 3/16", 1/4", and 3/8”
Page 1.
INSTALLATION INSTRUCTIONS
Residential Steel Garage Doors
Liberty LI1000 - LI2000 - LI3000 / Highlands HI1000 - HI2000 - HI3000
Orleans OL3200 - OL3138 / Dilworth Court DC3200 - DC3138
Concord CC4000 / Supplemental Installation Instructions Include d.
IMPORTANT
Headroom
Required
Fasteners (Actual Size)
1/4"-20 x 2-1/2" (1-5/8” for 1-3/8” thick doors)Low Shoulder Carriage Bolt
1/4" - 20 Hex Nut
3/8" x 3/4" Low Shoulder Carriage Bolt
3/8" - 16 Hex Nut
1/4" x 5/8" Track Splice Bolt
3/8" - 16 RED Hex Nut
©ASSA ABLOY Entrance Systesms
FORM #99387413AA
PRINTED IN USA
5/16" x 1-5/8" Lag Bolt
Center Hinge Roller Hinge
(Le
Shown/Assembled)
Top Fixture
Strut
*
*
*
*
Not Used On All Doors
Torsion Spring
Torsion Spring
with winding device
Extension Spring
Bo om Bracket (Le and Right)
Step Plate / Li
Handle
Hardware (Not Actual Size)
Rollers
Jamb Bracket
WE RECOMMEND THAT INSTALLATION
OF GARAGE DOORS BE PERFORMED BY
A QUALIFIED GARAGE DOOR
INSTALLER.
We recommend that a team of two individuals
perform the installa on.
In the event that an electric opener is installed,
remove pull ropes and disable locks. The top
sec on must be reinforced, as shown in these
instruc ons, with a strut spanning the en re
length of the top sec on. See page 5, step 21.
Damage to the garage door due to an improperly
installed or adjusted electric opener is not
covered by the ASSA ABLOY warranty.
Actual number of door sec ons and number of
panels may vary from illustra ons.
Be sure all warning labels and tags are properly
affixed to door and that the Owners Manual and
these instruc ons are posted on or near the door.
For replacement documents call: 877-512-6277.
Flag Bracket (Le & Right)
Right Shown
**
High spring tension can cause serious injury or death.
Do not attempt to remove, repair, or adjust any springs,
any RED colored fasteners, or the hardware to which
the RED colored fasteners are attached. Removal,
adjustment, or repair must be made by a trained
garage door technician.
DANG ER
Tape Measure
DANGER
DANGER
DANGER
NOTICE
1/4"-20 x 1" TEK Screw
1/4"-20 x 1" RED TEK Screw
10.16

Assa Abloy Highlands HI1000 - HI2000 - HI3000 Specifications

General

Brand	Assa Abloy
Model	Highlands HI1000 - HI2000 - HI3000
Category	Garage Door Opener
Language	English

Summary

Framing the Opening and Seal Installation

Framing the Opening

Details requirements for framing the garage door opening, including jamb and header specifications.

Perimeter Seal Installation

Instructions for installing the perimeter seal, noting it is a separately purchased item.

Bottom Section Hardware and Installation

Section Selection

Guide to checking section height charts for proper door section quantity.

Safety Bottom Bracket Installation

Step-by-step guide to attaching the safety bottom bracket assembly to the bottom section.

Lift Cable Installation

Instructions on how to secure the lift cable to the bottom bracket.

Roller Hinge Installation

Details on attaching roller hinges to the end stiles using specified screws.

Center Hinge and Step Plate/Lift Handle Installation

Instructions for drilling and installing step plates/lift handles on the door sections.

Bottom Section Placement and Track Mounting

Stacking and Securing the Bottom Section

How to place and level the bottom section in the opening, then temporarily secure it.

Track Assembly and Vertical Track Mounting

Connecting jamb/flag brackets to vertical track and mounting tracks to the jamb.

Intermediate Section Installation

Installing Intermediate Section Hardware

Installing roller hinges and center hinges on intermediate sections.

Stacking Intermediate Sections

Instructions for lifting and lowering intermediate sections into the opening.

Center Hinge and Roller Hinge Installation

Securing center and roller hinges of intermediate sections to the section above.

Top Section Hardware and Installation

Installing Top Section Hardware and Struts

Attaching stile stiffeners and any required struts to the top section.

Top Fixture Installation (Standard & Low Head Room)

Installing top fixtures for both standard and low headroom configurations.

Stacking and Securing the Top Section

Lifting the top section into place and temporarily securing it.

Center Hinge and Roller Hinge Installation

Attaching center and roller hinges of the top section to the section below.

Horizontal Track, Spring, and Final Checks

Horizontal Track and Angle Attachment

Connecting horizontal track and angle to the flag bracket.

Track Hanger Installation

Replacing temporary support with metal angle hangers and ensuring level installation.

Inspecting and Adjusting Track Installation

Checking track levelness, squareness, and spacing, then making necessary adjustments.

Top Fixture Adjustment and Temporary Nail Removal

Tightening top fixture slides and removing temporary nails.

Pull Rope and Perimeter Seal Installation

Installing pull rope (if no opener) and securing the perimeter seal.

Final Safety Check

Verifying door clearance, squareness, and smooth operation.

Torsion Spring Installation

End Bearing Plate Attachment

Attaching the left and right side end bearing plates to the jamb/spring pad.

Torsion Spring Unit Installation

Sliding the drums, springs, and nylon bearings onto the torsion shaft.

Center Bearing Plate and Spring Installation

Mounting the center bearing plate and attaching springs to it.

Lift Cables and Winding Springs

Installing lift cables and winding the torsion springs using winding bars.

Strut and Electric Opener Considerations

Strut Sizing and Quantity

Details the quantity and size of struts needed based on door model and sections.

Strut Location and Attachment

Explains where to position and how to attach the required struts to the door sections.

Electric Opener Attachment Requirements

Specifies conditions for attaching an electric opener, including spring condition and door reinforcement.