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Associated Research HypotULTRA 7850 User Manual

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1
Operation and Service Manual
13860 West Laurel Drive, Lake Forest, Illinois, 60045 USA
© Associated Research 2017
HypotULTRA
®
Series
Models 7800, 7804, 7820, 7850 and 7854
Electrical Safety Compliance Analyzer
AC/DC Hipot, Insulation Resistance, Continuity and Ground Bond Test Instruments
USB/RS-232 Interface standard on all models
Serial
————————
Item 39658 Version 2.03
Printed June 20th, 2018
RoHS 2
COMPLIANT
2011/65/EU
*
*Select models only.
See specs for details.

Other manuals for Associated Research HypotULTRA 7850

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Associated Research HypotULTRA 7850 Specifications

General IconGeneral
TypeHipot Tester
Frequency Range50/60 Hz
DisplayLCD
Arc DetectionYes
Safety StandardsUL, CSA, CE
Power Supply100-240 V AC, 50/60 Hz
AC Hipot Voltage0 to 5 kV AC
DC Hipot Voltage0 to 6 kV DC
Insulation Resistance0.1 MΩ to 50 GΩ
Ground Bond Current40 A
Voltage Range0 to 5 kV AC, 0 to 6 kV DC
Resistance Range0.1 MΩ to 50 GΩ
Ramp Time0.1 to 999.9 seconds
InterfaceRS-232, Ethernet, USB

Summary

Warranty Policy

5-Year Program

Details the extension of the standard warranty for up to five years.

Operator Modifications

Safety Precautions and Warning Symbols

Caution and Warning Symbols

Explains specific caution and warning symbols used in the manual.

Front Panel Controls (7800, 7820 and 7850)

Rear Panel Controls (7800, 7820 and 7850)

Front Panel Controls (7804 and 7854)

Rear Panel Controls (7804 and 7854)

Setup Instructions

Power Up Sequence

Details the sequence of steps required to power up the instrument.

Getting to Know Your Instrument

Using the Touch Screen

Explains how to use the touch screen interface for instrument control.

Soft Keys

Describes the function of the three soft keys on the touch screen.

Interaction Methods

Covers touch, scroll, swipe, and drag-and-drop functionalities of the interface.

Main Menu

Setup System

Time and Date Menu

Details how to set the system's time and date.

Calibration Alert Menu

Explains how to configure calibration reminders.

Hardware Menu

Allows configuration of hardware-specific parameters.

Information Screen

Displays instrument model, serial number, and version information.

Import Menu

Enables importing system and test files from a USB drive.

Export Menu

Enables exporting system and test files to a USB drive.

Results Menu

Configures how test results are displayed and saved.

User Interface

Customizes display, sound, language, and other interface settings.

Barcode

Barcode I/P

Explains how to input serial or product information using barcodes.

Barcode Autostart

Configures the instrument to automatically start a test when a barcode is scanned.

Results Setup

Setup Tests

Setup Continuity Test

Details the configuration steps for a continuity test.

Setup Ground Bond Test

Details the configuration for Ground Bond tests on specific models.

Setup AC Withstand Test

Outlines the configuration steps for AC Withstand tests.

Setup DC Withstand Test

Details the configuration steps for DC Withstand tests.

Setup Insulation Resistance Test

Details the configuration for Insulation Resistance tests.

View Test Files

Explains how to view previously programmed and saved test files.

Edit Test Files

Describes the process of editing existing test files.

Perform Tests

Instrument Connections

Test Lead Connections

Specific instructions for connecting various test leads to the DUT.

Adapter Box Connections

Failure Modes

Error Messages

Output Error

Describes the error when instrument output does not match settings.

Voltage at Return

Explains the warning for line voltage detected on the return circuit.

Low or Dead Battery

Details messages related to low or dead internal battery levels.

Meters

Viewing Test Results

Transfer Test Results

Security

Security Menu

Allows enabling or disabling security features for the instrument.

User Setup Menu

Describes how to add and manage user accounts and their privileges.

FailCHEK

FailCHEK Menu

Navigates to the FailCHEK options for different test types.

FailCHEK Continuity

Details the procedure for checking continuity failure detectors.

FailCHEK Ground Bond

Details the procedure for checking ground bond failure detectors.

FailCHEK AC Hipot

Details the procedure for checking AC Hipot failure detectors.

FailCHEK DC Hipot

Details the procedure for checking DC Hipot failure detectors.

FailCHEK Insulation Resistance

Details the procedure for checking Insulation Resistance failure detectors.

MyMenu

Using Remote I/O and PLC Control

Remote I/O Pinouts

Shows the pin configurations for remote I/O connectors.

Signals on Remote I/O

Remote Output

Details the signals available for monitoring PASS, FAIL, and PROCESSING status.

Remote Input

Explains how to control the instrument remotely using TEST, RESET, and INTERLOCK functions.

Remote Signal Inputs and Memory Access

Appendix A - Installation and Test Operator Information

Installation

Provides steps for unpacking, inspecting, and installing the instrument.

Preparation for Use

Covers power requirements and necessary preparations before operating the instrument.

Power Cable

Details specifications and safety for the instrument's power cable.

Operating Environment

Specifies the recommended environmental conditions for operating the instrument.

Storage and Shipment

Lists the recommended conditions for storing and shipping the instrument.

Test Operator and Safety Considerations

Outlines crucial safety information for instrument operators.

Appendix A - Installation and Test Operator Information

Test Operator and Safety Considerations

Outlines crucial safety information for instrument operators.

Qualifications

Specifies the required qualifications and training for instrument operators.

Safety Procedures

Provides essential safety procedures that operators must follow.

Dress

Advises on appropriate attire for operating the instrument safely.

Medical Restrictions

Warns about potential risks for individuals with specific medical conditions.

Test Station

Provides guidance on setting up a safe and appropriate test area.

Appendix B – Instrument Specifications

INPUT

Specifies input voltage and frequency requirements.

AC WITHSTAND VOLTAGE

Details specifications for AC Withstand Voltage tests.

Fixed Range

Specifies settings for fixed ranges in measurements.

DC WITHSTAND VOLTAGE

Details specifications for DC Withstand Voltage tests.

INSULATION RESISTANCE

Details specifications for Insulation Resistance tests.

MEASUREMENT

Lists measurement specifications for various current and voltage types.

Accuracy for AUTO range

Provides accuracy details for measurements in auto-ranging mode.

GENERAL SPECIFICATIONS

Appendix C - Options

HypotULTRA Options

Provides a list of available options with their corresponding codes and descriptions.

07 Printer Port

Describes the functionality and configuration of the printer port option.

08 GPIB Card

Details the GPIB interface option, its functions, and commands.

09 Ethernet Card

Describes the Ethernet card option for network connectivity and barcode scanning.

Ethernet Card Menu

Guides on configuring Ethernet card settings like IP setup and device name.

10 Burn Hipot Test

Explains the Burn Hipot Test option and its specific test parameters.

11 Continuity Delay Timer

Details the Continuity Delay Timer option and its impact on dwell time.

12 Negative DCW

Describes the Negative DCW option, which applies negative DC voltage.

Appendix D - Remote BUS Interface: RS-232

USB/RS-232 Interface

Explains the USB/RS-232 interface, its commands, and driver requirements.

Test Execution Commands

File Editing Commands

Test Parameter Editing Commands

Query Commands

Status Reporting

Appendix E - Replacement Parts List

Supplied Accessories

Lists accessories that are supplied with the instrument.

Appendix F – Calibration Procedure

Warranty Requirements

Outlines the terms and conditions of the instrument's warranty.

Calibration Initialization

Describes how to enter the instrument's calibration mode.

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