EasyManua.ls Logo

AT-OS AWD655-2 - User Manual

AT-OS AWD655-2
44 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Before starting to operate with
the thermodisinfector, read
these instructions for use
INSTRUCTIONS FOR USE
Translation of the original instructions
code 214200132 - Rev. 03
Edit. 06-2020
Language: English
THERMODISINFECTOR
AWD655
-
2
AWD655
-
2H
e
Question and Answer IconNeed help?

Do you have a question about the AT-OS AWD655-2 and is the answer not in the manual?

Summary

Symbols Used in the Manual

Cautionary Symbols and Their Meanings

Warns about potential damage to the machine if operations are not performed correctly.

Warning Symbols for Safety Risks

Warns about potential serious injury, death, or long-term health risks if operations are not performed correctly.

Hazard Symbols for Critical Risks

Warns about serious injury, death, or long-term health risks if operations are not performed correctly.

Hot Surfaces Hazard Warning

Indicates hot surfaces and danger of burns.

Electric Shock Hazard Warning

Indicates a potential risk of electric shock causing serious injury, death, or long-term health risks.

Important Note for User Attention

Advises to carefully read and memorize the information.

Presentation of Thermodisinfectors

Thermodisinfector Models (TT;UC)

Introduces the countertop (TT) and under-the-counter (UC) models of disinfectors.

Model Descriptions and Placement

Describes the TT and UC models and their typical placement.

Warranty and Liability Warning

Warns that failure to comply with instructions voids warranty.

Field of Application and Warranty

Medical Device Classification

Classifies the machine as a Class IIb medical device according to Directive 93/42/EEC.

Personnel Training Requirements

Emphasizes the need for personnel to be trained and aware of machine features.

Machine Identification Plates

Describes the information found on the machine's identification plates.

Water Pressure Specifications

Details requirements for hot, cold, and DI-water pressure.

Warranty Coverage and Duration

Covers the manufacturer's warranty for 12 months from commissioning, including spare parts.

Warranty Service Conditions

Outlines conditions for warranty service recognition and exclusions.

Conditions for Warranty Lapse

Lists conditions under which the warranty lapses, including non-compliance and misuse.

Product Analysis and Operational Requirements

User Responsibilities for Safe Operation

Details user obligations regarding personnel training, electrical setup, and preventing unauthorized use.

Installer Responsibilities for Safe Installation

Outlines installer duties, including checking for transport damage and environmental suitability.

Operator Responsibilities for Safe Use

Lists operator duties for safe operation, competence, and correct use of the machine.

Maintenance Technician Responsibilities

Defines technician responsibilities for periodic checks and safety compliance.

Testing Standards and Safety Requirements

Details the IEC EN 61010-2-040 standard applied for testing.

Operational Environment Conditions

Specifies operational parameters like altitude, temperature, humidity, and voltage fluctuations.

Inlet Water Quality and Technical Data

Importance of Inlet Water Quality

Explains the importance of water quality for cleaning results and machine longevity.

Water Hardness and Contaminants Impact

Discusses water hardness, ionic contaminants, and microbial contaminants.

Recommended Water Quality Standards

Recommends drinking quality water and demi water for rinsing and disinfection.

Machine Dimensions and Weight Specifications

Provides technical specifications for machine dimensions and weight.

Washing Tank Dimensions and Sound Level

Lists washing tank dimensions, sound level, and protection ratings.

Accessories for Thermodisinfectors

Accessory Availability and Request Process

Informs that the machine is supplied without accessories and users must request them.

Examples of Common Accessories Provided

Shows examples of common accessories for the machine.

Safety and Prevention Guidelines

Operator Safety Instruction Importance

Stresses the importance of instructing operators on risks and safety devices.

General Safety Precautions Summary

Provides general warnings for safe operation and maintenance.

User Obligations for Safe Operation

Outlines user responsibilities for training, electrical setup, and preventing unauthorized use.

Installer Obligations for Safe Installation

Details installer duties regarding installation, environment, and connections.

Operator Obligations for Safe Use

Lists operator duties for safe operation, competence, and correct use of the machine.

Handling, Transport, and Storage

Safe Operation and Chemical Handling Practices

Advises on safe practices like checking cables, using specific detergents, and handling chemicals.

Maintenance Technician Responsibilities

Defines technician responsibilities for periodic checks and safety compliance.

Transport and Delivery Procedures

Describes procedures for transport, delivery, and checking the machine upon arrival.

Temporary Storage Guidelines

Provides guidelines for storing the machine temporarily.

Installation Requirements and Procedures

Temporary Storage Conditions

Details how to temporarily store the packaged machine safely.

Furniture Placement and Leakage Prevention

Advises on positioning furniture around the machine to prevent leakage issues.

Environmental Hazard Warning for Installation

Warns against installing in flammable/explosive atmospheres.

Floor Support and Stability Requirements

Specifies floor load capacity and machine stability checks.

Electrical and Water Connection Personnel

States that connections must be done by specialized personnel.

Pre-Installation Component Checks

Lists checks required before positioning the machine and connecting components.

Electrical and Water Connection Details

Niche Requirements and Ventilation for Built-in

Describes the niche requirements for built-in installation and air circulation.

Securing Stand-Alone Machines

Advises to fix the machine to the ground for stability.

Qualified Personnel for Electrical Connections

States that electrical connections must be made by qualified personnel.

Single-Phase Power Supply Requirements

Specifies requirements for the main switch in single-phase versions.

Three-Phase Power Supply Requirements

Specifies requirements for the main switch in three-phase versions.

Voltage, Frequency, and Earthing Checks

Details checks for voltage, frequency, and earthing connections.

Accessible Power Socket Requirement

Mentions that the socket must be accessible for safety checks.

Electrical Connection and Water Connection

Power Cable Adaptation to Environment

States that the power supply cable must be adapted to the environment.

Electrical Specification Verification

Reinforces checking electrical specifications against the label.

Earthing and Equipotential Circuit Requirements

Stresses the need for proper earthing and equipotential circuits.

Earth Conductor and Equipotential Terminal Connection

Explains connecting the earth conductor to the terminal.

Safety Device and Cable Connection

Advises connecting the machine with a suitable safety device.

Electromagnetic Compatibility (EMC) Standards

Discusses EMC testing and suitability for institutes.

Installation Floor and Humidity Recommendations

Advises on floor material and humidity levels to minimize electrostatic discharges.

Water Quality Compatibility with Process

Reiterates water quality compatibility with materials and chemicals.

Water Drain Connection and System Components

Mandatory Drain Trap Connection

Details connecting the drain trap to the building's drain system.

Environmental Pollution Prevention Warning

Warns about environmental pollution due to incorrect use.

Filter Installation and Cleaning Procedure

Explains how to insert and clean the filters.

Spray Arm Installation and Testing

Details how to install and check the spray arms.

Spray Arm Rotation Control Positioning

Explains the correct positioning of spray arms with rotation control.

Regeneration Salt Introduction

Explains the purpose and introduction of regeneration salt.

Salt Refill Procedure

Provides step-by-step instructions for refilling the salt tank.

Chemicals Management and Refill Procedures

Automatic Water Softener Regeneration

Explains the automatic water softening regeneration process.

Chemical Dosing System Overview

Describes the chemical dosing system and its components.

Liquid Handling and Safety Precautions

Warns about handling liquids with caution and using protective measures.

Chemical Refill Procedure (Countertop Model)

Details the refill procedure for the countertop model's chemical containers.

Chemical Refill Procedure (Under-the-counter Model)

Details the refill procedure for the under-the-counter model's chemical tanks.

Using the Machine: Commissioning and Chemicals

Dosing System Regular Maintenance

Emphasizes regular maintenance of the dosing system for efficiency.

Chemical Storage and Disposal Guidelines

Provides guidelines for storing and disposing of chemical substances.

Tested Chemical Liquids Compatibility

Lists tested liquid combinations for compatibility.

Low Chemical Level Warning Indicators

Explains the warning message for low chemical disinfectant levels.

Flow Meter Calibration for New Liquids

Advises on calibrating flow meters for new liquids.

Operator Preparation and Machine Check

Stresses that operators must read the manual and check the machine before use.

Initial Water Supply Check

Instructs to open the water tap and check for leaks or backward flow.

Commissioning Steps and Load Preparation

Suction Tube and Container Check

Advises checking the insertion of suction tubes into liquid containers.

Power and Water Hose Connection Verification

Details connecting power and water supply hoses.

Machine Start-up with ON-OFF Switch

Instructions on starting the machine using the ON-OFF switch.

Initial Liquid Level Monitoring

Recommends checking liquid levels at the start of the first cycle.

Hydraulic Circuit Manual Filling Procedure

Explains manual filling of the hydraulic circuit to prevent air bubbles.

Emergency Release and Load Preparation

Accessing the Emergency Release Mechanism

Describes how to access the manual emergency release mechanism.

Emergency Release Hazard Warning

Warns of hot water and chemical leakage if emergency release is used during a program.

Load Weight, Volume, and Basket Limits

Specifies the maximum weight and volume for the open door and baskets.

Instrument Placement and Overlap Prevention

Guides on placing instruments in baskets, avoiding overlap and ensuring proper washing.

Hollow Instrument Insertion into Injectors

Instructs on inserting hollow instruments into appropriate injectors.

Material Compatibility for Instruments

Advises on using suitable materials like stainless steel and thermostable plastics.

Basket Loading Operations Summary

Handpiece Basket Loading Sequence

Provides a sequence for loading handpieces into baskets.

Tray Holder Insert Loading Sequence

Provides a sequence for loading trays using a tray holder insert.

Surgical Instrument Holder Loading Sequence

Details the sequence for loading surgical instruments using an instrument holder insert.

Instrument Treatment Procedures

Dental Instrument Suitability for Treatment

Emphasizes using only instruments suitable for automatic treatment.

Pre-Treatment Checks for Dental Instruments

Lists checks to perform before treating dental instruments.

Instrument Care and Drying Recommendations

Recommends drying channels after cleaning and disinfection.

Ophthalmic Instrument Suitability and Manufacturer Instructions

Stresses using only instruments designed for automatic thermodisinfection.

Purified Water Requirement for Ophthalmic Instruments

Highlights the requirement for purified water for ophthalmic instruments.

Recommended Liquids for Ophthalmic Instrument Treatment

Specifies recommended liquids for cleaning, neutralisation, and rinsing.

Program Selection Based on Dirt Level

Explains how to select available programs based on dirt level.

Program Details and Machine Startup

Program 1 (SHORT) Description

Describes the SHORT program for normal dirt and daily use.

Program 2 (STANDARD) Description

Describes the STANDARD program for additive dosing and rinsing.

Program 3 (INTENSIVE) Description

Describes the INTENSIVE program for stubborn dirt.

Program Structure Overview

Details the structure of programs including Drain, Pre-wash, Wash, Rinse, Disinfection, Drying.

Warning on Inattentive Device Use

Warns about risks associated with inattentive use of electrical devices.

Pre-Startup Machine Readiness Checks

Outlines checks before starting the machine, like filters and spray arms.

Filter and Spray Nozzle Cleaning Checks

Specifies checking and cleaning filters and spray arm nozzles.

Basket and Product Loading Arrangement

Advises correct arrangement of baskets and products.

Rinse Arm Free Rotation Verification

Emphasizes checking the free rotation of rinse arms.

Liquid Container Level Verification

Reminds to check liquid container levels before starting.

Secure Door Closure Procedure

Instructs to close the door tightly until a click is heard for the program to start.

Program Selection Key Usage

Explains using keys 1, 2, 3, and P+ to select programs.

Starting the Program and Phase Descriptions

Warning: Inattentive Electrical Device Use

Warns about risks of inattentive use of electrical devices.

Program Progress Display Interpretation

Explains how program progress is shown on the display.

Pre-wash Phase Description

Describes the pre-wash phase, its purpose, and temperature.

Drying Instruments with Hot Air

Advises on drying instruments with hot air and additional drying for small internal diameters.

Program Interruption and Restart Guidelines

Warns about program interruption and restart procedures.

EcoDrying Version Specifics

Provides specific notes for the EcoDrying version regarding manual drying and hygiene.

Program Completion Notification and Unlocking

Explains the 'Successfully completed' message and door unlocking.

Post-Program Instrument Checks

Lists checks to perform after the program ends, including instrument cleanliness and dryness.

Load Extraction Safety Precautions

Warns not to force the door open and about hot instruments.

Machine Display and Message Interpretation

LCD Display Status Information

Explains how the LCD display shows machine status, phases, and operations.

Display Elements Identification and Function

Details the function of each numbered element on the display.

Liquid Reserve Level Messages

Describes messages indicating low liquid levels in product tanks.

Program Interruption Message Interpretation

Explains messages shown when a program is interrupted due to alarms or power failure.

Display Screens and Program Selection

Initial Machine Start Screen

Describes the screen shown after starting, inviting basket insertion.

Program Selection Screen Interface

Details the screen for selecting programs after the door is closed.

Standard Program Phases Description

STANDARD Program Phase 1: Drain

Describes the first phase of the STANDARD program, draining residual water.

STANDARD Program Phase 2: Fill Cold Water

Details the self-loading of cold water and temperature maintenance.

STANDARD Program Phase 3: Drain

Describes the third phase, draining residual water.

STANDARD Program Phase 4: Fill Cold Water

Details the self-loading of cold water and temperature maintenance.

Standard Program Phases Continued

STANDARD Program Phase 5: Drain

Describes the draining phase.

STANDARD Program Phase 6: Load Purified Water

Explains loading purified water for rinsing.

STANDARD Program Phase 6: Rinsing with Purified Water

Details the rinsing process using purified water.

STANDARD Program Phase 6: Detergent Dosing

Explains the peristaltic pump dosing detergent.

Standard Program Phases Further Description

STANDARD Program Phase 7: Drain Purified Water

Describes draining purified water.

STANDARD Program Phase 8: Load Purified Water for Disinfection

Explains loading purified water for the sterilization operation.

STANDARD Program Phase 8: Rinsing with Purified Water

Details rinsing instruments with purified water.

STANDARD Program Phase 10: Drying Instruments

Describes drying instruments with hot air.

User Settings Menu and Alarm Messages

Accessing and Navigating User Settings

Explains how to access the user settings menu via PRG and password.

Modifying User Settings Parameters

Details how to navigate and change parameters using keys.

Alarm System Functionality

Describes the alarm system with audible signals and screen messages.

Alarm Display and Alternating Messages

Explains how alarm images and text alternate on the display.

Settings Menu Options and USB Management

General Settings Parameters Overview

Lists general settings like buzzer, temperatures, and clock.

Maintenance and Validation Settings

Covers settings related to cycle counters, user PIN, maintenance, and validation.

Reference to Settings Annex A

Refers to Annex A for detailed settings information.

Language Selection Procedure and Options

Explains how to change the display language via PRG and password.

USB Stick Connection Notification

Describes the message appearing when a USB stick is plugged in.

Routine Maintenance Procedures

Importance of Routine Maintenance

Highlights the importance of routine maintenance for functionality and cost-effectiveness.

Daily Maintenance Tasks and Checks

Lists daily checks and cleaning tasks for containers, filters, and panels.

Weekly Maintenance Tasks and Checks

Outlines weekly checks for spray arms, panels, and nozzles.

Wash Tank Filter Cleaning Procedure

Provides steps for cleaning the wash tank filters.

Spray Arm Cleaning and Reassembly

Details the procedure for cleaning the spray arms.

Special Maintenance and Equipment Disposal

Special Maintenance by Authorized Technicians

States that special maintenance operations must be performed by authorized technicians.

Scheduled Maintenance Checks and Intervals

Lists scheduled maintenance checks like electrical safety and dosing systems.

Air Suction Filter Replacement Guidelines

Advises on replacing the air suction filter after a certain number of hours or cycles.

Troubleshooting Table Reference (Annex D)

Refers to Annex D for a table of malfunctions, causes, and solutions.

Disposal Regulations and Safety Precautions

Emphasizes respecting laws for product disposal and machine decontamination.

Chemical Residue Disposal Procedures

Advises disposing of chemical residues according to applicable legislation.

Machine Disposal to Authorized Centers

Instructs to deliver the machine to a suitable collection center after decontamination.

Spare Parts and Disposal Considerations

Data Deletion Requirements Before Disposal

Mentions the obligation to delete stored data according to regulations.

Old Equipment Storage Safety

Advises keeping old equipment out of reach of children until disposal.

Spare Parts Request Information

Details the data required for requesting spare parts from the manufacturer.

Shipping Method and Liability Considerations

Explains shipping methods, delays, costs, and manufacturer liability.

Annex A: Menu Parameter Table

General Settings and Water Parameters

Covers parameters for buzzer, device settings, water, and door unlock.

Language and Reset Mode Parameters

Details parameters for font table, language selection, and reset mode.

Program Combination Key Parameters

Explains parameters for combining programs with keys 1, 2, and 3.

Annex A: Menu Parameter Table Continued

Printer Language and Report Settings

Covers printer language settings and mandatory reports.

Drying Stage Enable Parameter

Details the parameter for enabling or disabling the drying stage.

Fan Activation and Temperature Settings

Covers fan activation temperature and tank light time.

Detergent and Neutraliser Pump;Meter Settings

Details parameters for detergent and neutraliser pumps and flow meters.

Rinse Aid and Water Flow Meter Settings

Covers rinse aid pump/flow meter and cold water flow meter settings.

Water Hardness Setting for Softener

Explains the setting for water hardness, important for water softener.

Annex A: Menu Parameter Table Final

Probe Calibration and Clock Settings

Covers probe calibration, clock setting, and chemical calibration.

Cycle Counter, User PIN, and Maintenance Settings

Details cycle counter, user PIN management, and maintenance settings.

Maintenance Scheduling and Validation Parameters

Covers maintenance scheduling and validation parameters.

Default Reset and Print Last Cycle Options

Explains resetting to factory defaults and printing the last cycle.

Blackout and Door Open Alarm Codes

Lists alarms for power loss and door status, with actions.

Annex B: Alarm Table

Door Lock and Water Supply Alarm Codes

Details alarms for door lock, dirty water, and water supply issues.

Drying Fan and Printer Alarm Codes

Covers alarms related to the drying fan and printer.

Flow Meter and Timeout Alarm Codes

Lists alarms for flow meters and timeouts.

Temperature Deviation Alarm Codes

Details alarms related to temperature deviations during phases.

Annex B: Alarm Table Continued

Air and Phase Temperature Alarm Codes

Lists alarms for high air temperature and phase temperature limits.

Probe Failure Alarm Codes

Details alarms for faulty or disconnected probes (working, control, air).

Bus Cable and Heating System Alarm Codes

Covers alarms for bus cable faults and heating problems.

Condenser and Pump Pressure Alarm Codes

Lists alarms for condenser water level and pump pressure.

Filter and Chemical Supply Alarm Codes

Details alarms for HEPA filter issues and empty chemical tanks.

Disinfection Failure Alarm Code

Covers the alarm for insufficient disinfection (low A0 value).

Annex C: Warnings Table

Salt Bowl Reload Warning and Procedure

Provides steps for reloading the salt bowl.

Maintenance and Validation Request Warnings

Advises contacting service for maintenance and validation.

Liquid Product Reserve Warning References

Refers to sections for liquid product reserve warnings.

Annex D: Troubleshooting Guide

Troubleshooting: Machine Does Not Start

Lists causes and solutions for the machine not starting.

Troubleshooting: Program Does Not Start

Lists causes and solutions for the program not starting.

Troubleshooting: Program Stops Due to No Chemicals

Lists causes and solutions when the program stops due to lack of chemicals.

Troubleshooting: Operating Temperature Not Reached

Lists causes and solutions when the operating temperature is not reached.

Troubleshooting: Machine Does Not Dry

Lists causes and solutions when the machine does not dry properly.

Troubleshooting: White Deposits in Washing Tank

Lists causes and solutions for white deposits, often related to salt.

AT-OS AWD655-2 Specifications

General IconGeneral
BrandAT-OS
ModelAWD655-2
CategoryMedical Equipment
LanguageEnglish