Atlas Copco CA2500

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Preventive maintenance

4812160001_A.pdf 2014-08-25

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Table of Contents3
Introduction13
The Machine13
Intended Use13
Warning Symbols13
Safety Information13
General14
CE Marking and Declaration of Conformity15
Safety - General Instructions17
Safety - When Operating19
Security Warning - Machinery19
Driving Near Edges19
Slopes20
Safety (Optional)21
Air Conditioning21
Special Instructions23
Standard Lubricants and Other Recommended Oils and Fluids23
Higher Ambient Temperatures, above +40°C (104°F)23
Temperatures23
High Pressure Cleaning23
Fire Fighting24
Roll over Protective Structure (ROPS), ROPS Approved Cab24
Welding24
Battery Handling24
Jump Starting (24V)25
Technical Specifications27
Vibrations - Operator Station27
Noise Level27
Electrical System27
Dimensions, Side View28
Dimensions, Top View29
- Weights and Volumes29
- Working Capacity30
- General31
- Hydraulic System31
- Automatic Climate Control (ACC) (Optional)32
- Tightening Torque33
Machine Description35
- Diesel Engine35
- Electrical System35
- Propulsion System/Transmission35
- Brake System35
- Steering System35
- Vibration System36
- Cab36
- FOPS and ROPS36
- Identification37
- Decals40
- Instruments/Controls44
- Electrical System63
Operation67
- Before Starting67
- Starting73
  - Starting the Engine73
- Driving74
  - Operating the Roller74
  - Interlock/Emergency Stop/Parking Brake - Check77
- Vibration78
- Braking79
- Parking81
  - Chocking the Drums81
  - Master Switch81
Long-Term Parking83
- Engine83
- Battery83
- Air Cleaner, Exhaust Pipe83
- Fuel Tank83
- Hydraulic Reservoir83
- Tires (All-Weather)83
- Hoods, Tarpaulin84
Miscellaneous85
- Lifting85
- Towing/Recovering86
- Transport89
  - Securing CA1500-CA4600 for Loading90
Operating Instructions - Summary93
Preventive Maintenance95
- Acceptance and Delivery Inspection95
- Warranty95
Maintenance - Lubricants and Symbols97
- Maintenance Symbols98
Maintenance - Maintenance Schedule99
- Service and Maintenance Points99
- General99
- Periodic Service (Service Message) - Optional100
- Every 10 Hours of Operation (Daily)101
- After the FIRST 50 Hours of Operation101
- Every 50 Hours of Operation (Weekly)101
- Every 250 / 750 / 1250 / 1750 Hours of Operation102
- Every 500 / 1500 Hours of Operation102
- Every 1000 Hours of Operation103
Every 2000 Hours of Operation104
Every Other Year105
Maintenance, 10H107
Scrapers - Check, Adjustment107
Flexible Scrapers (Optional)108
Air Circulation - Check108
Coolant Level - Check109
Diesel Engine Check Oil Level109
Fuel Tank - Filling110
Hydraulic Reservoir - Check Fluid Level110
Maintenance, First 50H111
Hydraulic Filter - Replacement111
Drum Cartridge - Oil Change112
Tires - Air Pressure - Wheel Nuts - Tightening113
Drum Gearbox - Oil Change114
Steering Hitch - Tightening114
Maintenance - 50H115
Air Cleaner115
Check Hoses and Connections115
Maintenance - 250 / 750 / 1250 / 1750H117
Drum Cartridge - Checking the Oil Level117
Rear Axle Differential (no Spin) - Check Oil Level118
Rear Axle Planetary Gears (no Spin) - Check Oil Level118
Drum Gearbox - Checking the Oil Level119
Radiator - Check/Cleaning119
Rubber Elements and Fastening Screws - Check120
Battery - Check Condition120
Air Conditioning (Optional) - Inspection121
Automatic Climate Control (Optional) - Inspection121
Maintenance - 500 / 1500H123
Air Cleaner123
Checking - Change the Main Air Filter123
Backup Filter - Change124
Air Cleaner - Cleaning124
Radiator - Check/Cleaning125
Drum Cartridge - Checking the Oil Level125
Rear Axle Differential (no Spin) - Check Oil Level126
Rear Axle Planetary Gears (no Spin) - Check Oil Level126
Drum Gearbox - Checking the Oil Level127
Diesel Engine - Oil and Filter Change128
Fuel Pre-Filter - Replacement128
Replacing the Fuel Filter129
Hood, Hinges - Lubrication129
Seat Bearing - Lubrication130
Maintenance - 1000H131
Hydraulic Filter - Replacement131
Drum Cartridge - Checking the Oil Level132
Air Cleaner133
Checking - Change the Main Air Filter133
Backup Filter - Change134
Air Cleaner - Cleaning134
Rear Axle Differential (no Spin) - Oil Change135
Rear Axle Planetary Gear (no Spin) - Oil Change135
Radiator - Check/Cleaning136
Drum Gearbox - Oil Change136
Fuel Pre-Filter - Replacement137
Replacing the Fuel Filter137
Hood, Hinges - Lubrication138
Diesel Engine - Oil and Filter Change138
Seat Bearing - Lubrication139
Hydraulic Reservoir - Draining139
Fuel Tank - Draining (Optional)140
Air Conditioning (Optional) Fresh Air Filter - Change140
Steering Hitch - Tightening141
Maintenance - 2000H143
Hydraulic Reservoir - Oil Change143
Hydraulic Filter - Replacement144
Drum Cartridge - Checking the Oil Level145
Air Cleaner145
Checking - Change the Main Air Filter145
Backup Filter - Change146
Air Cleaner - Cleaning147
Rear Axle Differential (no Spin) - Oil Change148
Rear Axle Planetary Gear (no Spin) - Oil Change148
Radiator - Check/Cleaning149
Drum Gearbox - Oil Change149
Fuel Pre-Filter - Replacement150
Replacing the Fuel Filter150
Diesel Engine - Oil and Filter Change151
Hood, Hinges - Lubrication151
Seat Bearing - Lubrication152
Hydraulic Reservoir - Draining152
Fuel Tank - Draining (Optional)153
Air Conditioning (Optional) Fresh Air Filter - Change153
Automatic Climate Control (Optional) - Overhaul154
Drying Filter - Check154

Atlas Copco CA2500 - Page 96

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