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DYNAPAC CA5000
Atlas Copco DYNAPAC CA5000 - User Manual
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Instructions manual
Instructions manual
Operating & Maintenance
Operating & Maintenance
4812158701_A.pdf
4812158701_A.pdf
Vibratory roller
Vibratory roller
CA5000/5500/6000/6500
CA5000/5500/6000/6500
Engine
Engine
Deutz TCD 6.1 L06 4V (IIIB/T4i)
Deutz TCD 6.1 L06 4V (IIIB/T4i)
Deutz TCD 2012 L06 2V (IIIA/T3)
Deutz TCD 2012 L06 2V (IIIA/T3)
Translation of original instruktion
Translation of original instru
c
tion
2
Table of Contents
Main Page
Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Slopes
19
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
Working Capacity
30
General
32
Hydraulic System
33
Automatic Climate Control (ACC) (Optional)
33
Tightening Torque
34
Machine Description
35
Diesel Engine
35
Electrical System
35
Propulsion System/Transmission
35
Brake System
36
Steering System
36
Vibration System
36
Cab
36
FOPS and ROPS
36
Identification
37
Product and Component Plates
37
Product Identification Number on the Frame
37
Machine Plate
38
Explanation of 17PIN Serial Number
38
Engine Plates
39
Decals
40
Location - Decals
40
Safety Decals
41
Info Decals
43
Instruments/Controls
44
Control Panel and Controls
44
Function Descriptions
45
Warning Indication - Membrane Panel (Keypad)
48
Display Explanations
48
Machine Alarm
51
Dynapac Sub System (DSS)
52
Main Menu
53
User Settings
53
Service Menu
54
About
55
Operator Help When Starting
56
Operator Help Workmode
56
Display When Activating Choice Via the Button Set
57
Instruments and Controls, Cab
58
Function Description of Instruments and Controls in the Cab
59
Using the Cab Controls
60
Defroster
60
Heat
60
Ac/Acc
60
ACC - Control Panel
61
Main Display Screen
61
ACC - Operation Menus
61
Electrical System
63
Fuses in the Main Switchbox
64
Fuses at Battery Master Disconnect Switch
65
Fuse Box by the Battery Disconnector Switch
65
Operation
67
Before Starting
67
Master Switch - Switching on
67
Operator's Seat - Adjustment
67
Operator's Seat, Comfort - Adjustments
68
Control Panel, Adjustments
68
Parking Brake
69
Display - Control
69
Interlock
70
Operator Position
70
View
71
Starting
72
Starting the Engine
72
Driving
73
Operating the Roller
73
Machine with Gear Change in Separate Spring-Return Switch
73
1. Gear Position Switch
73
Machine with Speed Limiter (Speed Potentiometer) - Optional
74
Slopes
75
Machine with TC (Anti-Spin) - Optional
76
Slopes (TC (Anti-Spin))
76
Interlock/Emergency Stop/Parking Brake - Check
77
Burnout of DPF Filter - (Iiib/T4I)
78
DPF Displays
78
Vibration
80
Manual/Automatic Vibration
80
Manual Vibration - Switching on
80
Amplitude - Changeover
81
Adjustable (Variable) Frequency - (Optional)
81
Braking
82
Normal Braking
82
Emergency Braking
82
Switching off
83
Parking
83
Chocking the Drums
83
Master Switch
84
Long-Term Parking
85
Engine
85
Battery
85
Air Cleaner, Exhaust Pipe
85
Fuel Tank
85
Hydraulic Reservoir
85
Hoods, Tarpaulin
85
Tires (All-Weather)
86
Miscellaneous
87
Lifting
87
Locking the Articulation
87
Lifting the Roller
87
Lifting the Roller with Jack
88
Unlocking the Articulation
88
Towing/Recovering
88
Short Distance Towing with the Engine Running
89
Short Distance Towing When the Engine Is Inoperative
90
Towing the Roller
91
Transport
91
Securing CA5000 for Loading
92
Securing CA5500/6000/6500 for Loading
94
Operating Instructions - Summary
97
Preventive Maintenance
99
Acceptance and Delivery Inspection
99
Warranty
99
Maintenance
101
Lubricants and Symbols
101
Maintenance Symbols
102
Maintenance Schedule
103
Service and Maintenance Points
103
General
103
Periodic Service (Service Message) - Optional
104
Every 10 Hours of Operation (Daily)
105
After the FIRST 50 Hours of Operation
105
Every 50 Hours of Operation (Weekly)
105
Every 250 / 750 / 1250 / 1750 Hours of Operation
106
Every 500 / 1500 Hours of Operation
106
Every 1000 Hours of Operation
107
Every 2000 Hours of Operation
108
Every Other Year
109
Service - Checklist
110
Maintenance, 10H
111
Scrapers - Check, Adjustment
111
Scrapers, Pad-Drum
112
Scrapers (Heavy Duty), Pad Drum
112
Flexible Scrapers (Optional)
113
Air Circulation - Check
113
Coolant Level - Check
114
Diesel Engine Check Oil Level
114
Fuel Tank - Filling
115
Hydraulic Reservoir - Check Fluid Level
115
Maintenance - 50H
117
Hydraulic Filter - Replacement
117
Drum Cartridge - Oil Change
118
Tires - Air Pressure - Wheel Nuts - Tightening
119
Drum Gearbox - Oil Change
120
Air Cleaner
121
Check Hoses and Connections
121
Maintenance - 250 / 750 / 1250 / 1750H
123
Drum Cartridge - Checking the Oil Level
123
Rear Axle Differential - Check Oil Level
124
Rear Axle Planetary Gears - Check Oil Level
124
Drum Gearbox - Checking the Oil Level
125
Radiator - Check/Cleaning
125
Rubber Elements and Fastening Screws - Check
126
Battery - Check Condition
126
Air Conditioning (Optional) - Inspection
127
Automatic Climate Control (Optional) - Inspection
127
Maintenance - 500 / 1500H
129
Drum Cartridge - Checking the Oil Level
129
Air Cleaner
130
Checking - Change the Main Air Filter
130
Backup Filter - Change
130
Air Cleaner - Cleaning
131
Rear Axle Differential - Check Oil Level
132
Rear Axle Planetary Gears - Check Oil Level
132
Drum Gearbox - Checking the Oil Level
133
Radiator - Check/Cleaning
133
Fuel Pre-Filter - Replacement
134
Replacing the Fuel Filter
134
Controls and Moving Joints - Lubrication
135
Diesel Engine - Oil and Filter Change
135
Seat Bearing - Lubrication
136
Maintenance - 1000H
137
Hydraulic Filter - Replacement
137
Drum Cartridge - Checking the Oil Level
138
Air Cleaner
139
Checking - Change the Main Air Filter
139
Backup Filter - Change
140
Air Cleaner - Cleaning
140
Rear Axle Planetary Gear - Oil Change
141
Rear Axle Differential - Oil Change
141
Drum Gearbox - Oil Change
142
Radiator - Check/Cleaning
142
Fuel Pre-Filter - Replacement
143
Replacing the Fuel Filter
143
Diesel Engine - Oil and Filter Change
144
Seat Bearing - Lubrication
145
Hydraulic Reservoir - Draining
145
Fuel Tank - Draining (Optional)
146
Air Conditioning (Optional) Fresh Air Filter - Change
146
Maintenance - 2000H
147
Hydraulic Reservoir - Oil Change
147
Hydraulic Filter - Replacement
148
Drum Cartridge - Oil Change
149
Drum Gearbox - Oil Change
150
Air Cleaner
150
Checking - Change the Main Air Filter
150
Backup Filter - Change
151
Air Cleaner - Cleaning
151
Rear Axle Planetary Gear - Oil Change
152
Rear Axle Differential - Oil Change
153
Radiator - Check/Cleaning
153
Fuel Pre-Filter - Replacement
154
Replacing the Fuel Filter
154
Diesel Engine - Oil and Filter Change
155
Seat Bearing - Lubrication
156
Hydraulic Reservoir - Draining
156
Fuel Tank - Draining (Optional)
157
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Atlas Copco DYNAPAC CA5000 Specifications
General
Brand
Atlas Copco
Model
DYNAPAC CA5000
Category
Construction Equipment
Language
English
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