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Atlas Copco HB Series

Atlas Copco HB Series
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Safety and operating instructions
Hydraulic breakers
© 2012 Atlas Copco Construction Tools GmbH | No. 3390 5005 01 | 2012-05-03
Original instructions
HB
5800, 5800 DP, 7000, 7000 DP, 10000 DP

Table of Contents

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Atlas Copco HB Series Specifications

General IconGeneral
BrandAtlas Copco
ModelHB Series
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction to Safety and Operation

Safety and Operating Instructions Overview

Explains the purpose and scope of the safety and operating instructions.

Illustration Symbols Explained

Defines symbols for permitted and prohibited operations.

Safety Instructions

Signal Words

Defines danger, warning, caution, and notice signal words for hazard communication.

Operational Qualifications, Use, and Protective Gear

Specifies who can operate/maintain and defines the correct use of the breaker.

Transport & Hydraulic Installation Safety

Safety measures for transporting and installing the hydraulic breaker.

Accumulator Safety Precautions

Safety warnings regarding HP and piston accumulators.

Media, Fire, Explosion, and Electrical Safety

Safety measures to prevent explosion, fire, and electrical hazards.

Operational Hazard Precautions

Precautions for flying fragments, noise, dust, and handling hazardous substances.

Repair and Modification Safety

Safety measures for repair and against unauthorized modifications.

HP-Accumulator Changes & Environmental Care

Warnings against HP-accumulator changes and environmental protection from oil leaks.

Overview of Hydraulic Breaker

Equipment Description and Components

Provides an overview of the main parts and components of the hydraulic attachment.

Breaker Function and Operation Principles

Explains the basic operational principles of the hydraulic breaker.

Equipment Signs, Labels, and Nameplate

Explains the meaning of various signs, labels, and the name plate.

Applications and Guarantee Conditions

Lists application fields and conditions that invalidate the guarantee.

Packaging Removal and Delivery Scope

Instructions for removing packaging and list of items included in delivery.

Transport Procedures

Safe Crane Transport

Safety guidelines and steps for transporting the attachment using a crane.

Forklift and Truck Transport Safety

Safety guidelines and steps for transporting the attachment using a forklift or truck.

Installation Guide

Installation Media and Consumables

Lists required media and consumables like hydraulic oil, grease, and gas.

Adapter Plate Installation Procedures

Information on creating and installing the adapter plate.

Attaching Breaker to Carrier: Mechanical Steps

Details on the mechanical steps for attaching the breaker to the carrier.

Hydraulic Connections: Installation

Instructions for connecting hydraulic hoses and lines safely.

Hydraulic Connections: Installation (Continued)

Specifics on connecting pressure and tank hoses and safety warnings.

Detaching Breaker & Disconnecting Hydraulics

Steps for safely detaching the attachment and disconnecting hydraulic lines.

DustProtector System Management

Steps for installing and removing the DustProtector system.

Working Tool Selection and Safety

Guidance on selecting the right working tool and related safety precautions.

Working Tool Installation Guide

Detailed steps for installing the working tool into the breaker.

Working Tool Removal Guide

Detailed steps for removing the working tool from the breaker.

Operation Procedures

Pre-Operation Checks and Startup

Actions required before operating the hydraulic breaker, including temperature checks.

Correct Operation Techniques and Prohibited Uses

Procedures for starting, testing, operating correctly, and prohibited actions.

Working Angle and Swing Action

Recommended working angle and slight swing for optimal performance and wear.

Advance, Impact Time, and Temperature Considerations

Guidance on advancing, impact time, and operation in high/low temperatures.

Prohibited Operations

Lists prohibited uses that can cause damage or injury.

Blank Firing Avoidance & Cylinder Position Safety

Explains blank firing and advises against operating at cylinder end positions.

Special Applications & AutoControl System

Details on underwater use, tunnels, hot applications, and the AutoControl system.

StartSelect System: AutoStartAutoStop Modes

Describes the StartSelect system and how to switch between AutoStart and AutoStop.

StartSelect System Integration Adjustments

Details on integrating the StartSelect valve for different operating modes.

PowerAdapt System for Overload Protection

Explains the PowerAdapt system for overload protection and adjusting delivery rate.

Maintenance Procedures

Maintenance Safety Overview

Safety warnings relevant to all maintenance activities.

Scheduled Maintenance Tasks

A schedule detailing maintenance tasks at different intervals.

Hydraulic System Depressurization

Detailed procedures for safely depressurizing the hydraulic system.

Cleaning and Lubrication Procedures

Procedures for cleaning the breaker and checking/applying lubricant.

Automatic Lubrication System

Information on the ContiLube II system and replacing lubricant cartridges.

Manual Lubrication and Paste Filling

Instructions for manual lubrication and tools for refilling paste.

Bolt and Working Tool Checks

Procedures for checking tensioning bolts and the working tool for wear.

Breaker Internal Component Checks

Checks for retainer bars, piston impact surface, and wear bushes.

DustProtector System Checks

Steps for checking and cleaning the DustProtector system.

Piston Accumulator Overview

General information about the piston accumulator, including wear limits.

Piston Accumulator Pressure Checks

How to check and adjust the gas pressure in the piston accumulator.

Piston Accumulator Pressure Management

Procedures for safely releasing and filling the piston accumulator.

HP-Accumulator & Hydraulic Line Checks

Checking HP-accumulator bolts/pressure and inspecting hydraulic lines.

Hydraulic Oil Filter Maintenance

Procedures for checking and cleaning the hydraulic oil filter.

Adapter Plate & Breaker Box Wear Inspection

Inspecting the adapter plate and breaker box for cracks and wear.

Bolt Connections and Tightening Torques

Table of bolt connections and their specified tightening torques.

Bolt Connections and Tightening Torques (Continued)

Detailed regulations for tightening bolts on accumulators and adapter plates.

Troubleshooting Guide

Troubleshooting: Starting and Speed Issues

Identifies causes and remedies for starting failures and slow operation.

Troubleshooting: Impact Performance Issues

Identifies causes and remedies for low impact force or incorrect impact rate.

Troubleshooting: Oil Leak Causes and Fixes

Identifies causes and remedies for oil leaks from various parts of the breaker.

Troubleshooting: High Operating Temperature

Identifies causes and remedies for excessive operating temperature.

Repair Process

Repair Process: Sending for Service

Instructions and precautions for sending the hydraulic attachment for repair.

Storage Guidelines

Storage Guidelines: Breaker and Tool

Guidelines for storing the hydraulic breaker and working tool short and long term.

Grease Cartridge Storage Safety

Safety precautions for storing grease cartridges.

Disposal Procedures

Disposal of Breaker and Consumables

Procedures for disposing of the hydraulic breaker and related consumables.

Technical Specifications

Technical Specifications: Noise Levels

Declared sound power levels for the hydraulic breakers according to standards.

EC Declaration of Conformity

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