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Atlas Copco ETP TBP81-55-10 User Manual

Atlas Copco ETP TBP81-55-10
32 pages
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ETP TBP81-55-10
Printed Matter No. 9839 0853 01 Battery-Powered Nutrunner
Publication Date 2020-10-19
Valid from Serial No. A0460001
Valid to Serial No. D2769999
Product Instructions
ETP TBP81-55-10
(20-55 Nm)
8433323030
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
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Atlas Copco ETP TBP81-55-10 Specifications

General IconGeneral
BrandAtlas Copco
ModelETP TBP81-55-10
CategoryPower Tool
LanguageEnglish

Summary

Product Information

General Information

Essential safety and general operational guidance for the product, including warnings and instructions.

Safety Signal Words

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE safety symbols used in the manual.

Warranty Details

Details product warranty duration, coverage, terms, and exclusions for the tool.

Atlas Copco Website

Provides the official Atlas Copco website for accessing product information and resources.

ServAid Portal Access

Information on accessing the ServAid portal for technical data, manuals, and spare parts.

Safety Data Sheets

Information on obtaining Safety Data Sheets (SDS) for chemical products.

Product Safety Video

Link to a video explaining safety features and operator precautions for nutrunners.

Country of Origin

Information on where to find the product's country of origin.

Dimensional Drawings

Location for accessing technical dimensional drawings of the product.

Product Overview

General introduction to the tool's purpose and key features.

System Functionality

Explains how the POWER FOCUS system interacts with the tool for tightening operations.

LED Indicator (HMI)

Explanation of the Human-Machine Interface (HMI) LED indicators on the tool.

Tool Functionality

Details the operational features of the tool, including LED indicators and buzzer.

Memory Capacity

Information on the tool's data logging capability for storing tightening results.

Technical Product Data

Location to find detailed technical specifications for the product.

Service Overview

General information regarding product service and maintenance procedures.

Service Recommendations

Guidance on recommended service intervals and maintenance practices.

Installation

Installation Requirements

Prerequisites and guidelines for installing the tool and its associated system.

Setup Quick Guide

A step-by-step guide for initial parameter setup using the residual torque method.

Installation Instructions

Detailed instructions covering various aspects of tool installation and configuration.

Torque Adjustment

Procedures for adjusting the torque settings of the tool via the POWER FOCUS system.

Rapid Backup Unit (RBU)

Information on using the RBU for storing configuration and software data.

Tool Conversion

Instructions for updating tool information after hardware modifications.

Attaching and Removing Battery

Steps for correctly attaching and removing the tool's battery pack.

Initial Configuration

Procedures for the initial setup and configuration of the tool.

Tool Calibration

Guidance on calibrating the tool for accurate performance.

Tool Configuration

Steps for configuring the tool's operational parameters and settings.

Operation

Ergonomic Guidelines

Recommendations for optimizing the workstation for user comfort and safety.

Configuration Instructions

Guidance on setting up tool operations and parameters via the controller.

Tightening Programs

How to assign and alter tightening programs through the paired controller.

Operating Instructions

General guidance for operating the tool safely and effectively.

LED Indicator Flash Patterns

Overview of standard and controller-defined LED flash patterns for status indication.

Optimizing Performance

Tips for achieving optimal tightening results by managing pulse count.

Tightening

Procedures and considerations for the tightening process, including reaction forces.

Rotation Direction

How to set the clockwise (CW) or counter-clockwise (CCW) rotation direction.

Soft Start Function

Explanation of the soft start function for screw and thread engagement.

Buzzer Functionality

Information on the tool's buzzer for signaling events and warnings.

Service

General Service Information

Basic principles for tool inspection, preventive maintenance, and using recommended parts.

Preventing ESD Problems

Guidelines for handling sensitive electronic components in an ESD-safe environment.

Maintenance Instructions

Procedures and recommendations for maintaining the tool's condition and performance.

Service Recommendations

Best practices for ensuring tool longevity and optimal performance through service.

Maintenance Procedures

Details daily inspection and preventive maintenance tasks for the tool.

Daily Inspection

Routine checks for tool condition, visual damage, and operational sounds.

Preventive Maintenance

Scheduled maintenance to prevent issues and ensure optimal performance.

Preventive Maintenance Level 1

Maintenance procedures for 6 million pulses or annual service.

Preventive Maintenance Level 2

Advanced maintenance for 12 million pulses, including pulse unit service.

Oil Level in Pulse Unit

Importance and checks for maintaining the correct oil level in the pulse unit.

Detect Low Oil Level

Indicators and causes of low oil level in the pulse unit.

Overhaul Procedures

Procedures for major servicing and repair by qualified personnel.

Assembling the Pulse Unit

Step-by-step guide for correctly assembling the pulse unit components.

Lubrication Instructions

Guidelines for lubricating specific tool components.

Lubricating Guide

Specifies brands and types of lubricants suitable for the tool.

Oil Filling and Changing

Detailed procedure for filling and changing oil in the pulse unit.

Re-assembling Pulse Unit

Final steps for putting the pulse unit back together after service.

Repair Instructions

General guidance for performing repairs on the tool.

Spare Parts Replacement

Procedures for replacing worn or damaged spare parts on the tool.

Test After Service

Tool Condition Test

Procedure to check the tool's torque and pulse frequency after service.

Torque Check on Actual Joint

Method for verifying torque accuracy on a real-world joint.

Verification of Tool Accuracy

Test procedure to confirm the tool's accuracy across multiple torque levels.

POWER FOCUS 6000 Settings

Configuration parameters for the POWER FOCUS 6000 system used with the tool.

Tool Settings per Sequence

Table detailing settings for various tightening sequences and tool models.

Performance Calculations

Steps for performing calculations to evaluate tool performance and accuracy.

Updating Tool Software

Guidance on updating the tool's firmware and software safely.

Troubleshooting

Troubleshooting Guide

Lists common problems, their causes, and recommended solutions for the tool.

Events and Error Codes

Reference for interpreting tool events and error codes for diagnostics.

Recycling

Environmental Regulations

Information on proper product disposal and environmental compliance.

Recycling Instruction

Guidelines for dismantling and recycling the tool's components.

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