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Atlas Copco
Air Compressor
ZR45
Atlas Copco ZR45 User Manual
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Instruction book
2920 1472 03
7
AF Air
filter
Ca Aftercooler
Ci Intercooler
Co Oil
cooler
Eh
High-pressure compre
ssor element
El Low-pressure
compressor
element
FN Cooling
fan
MTi
Condensate trap, intercool
er
M2 Fan
motor
TV Load/no-load
valve
1 ID
dryer
Fig. 1.3 Rear view, Full-Feature (ID dryer)
6
8
Table of Contents
Default Chapter
3
Table of Contents
3
1 Leading Particulars
5
General Description
5
Air Flow (Figs. 1.6/1.7)
10
Condensate Drain System (Figs. 1.6/1.7)
10
Oil System (Figs. 1.6/1.7)
10
Cooling System (Figs. 1.6/1.7)
10
Air Dryer on Full-Feature
17
Compressors with an ID Dryer (Figs. 1.6)
17
Compressors with an IMD Dryer (Figs. 1.7)
17
Electrical System
18
Elektronikon Control System
19
Automatic Control of the Compressor
19
Protecting the Compressor
19
Service Warning
19
Automatic Restart after Voltage Failure
19
Control Panel
20
Leds/Buttons/Keys
20
Display
21
Function Keys (5-Fig. 1.10)
21
Emergency Stop Button (S3-Fig. 1.10)
22
Menu-Driven Control Programs
22
Function of Control Programs
22
Main Screen
23
External Compressor Status Indication
23
2 Installation
25
Dimension Drawings
25
Installation Proposal (Figs. 2.6/2.7)
30
Electric Cables
34
ZT15 up to ZT22 IEC
34
ZT15 up to ZT22 CSA/UL
34
ZT/ZR30 up to ZT/ZR45 IEC
35
ZT/ZR30 up to ZT/ZR45 CSA/UL
35
Pictographs (Figs. 2.9 and 2.10)
38
Cooling Water Requirements
39
Type of the System
39
Cooling Water Parameters
39
3 Operating Instructions
43
Initial Start-Up
43
Starting (Fig. 3.4)
48
During Operation (Fig. 3.4)
48
Checking the Display (2-Fig. 3.4)
48
On Compressors with an IMD Dryer (Fig. 1.5)
50
Stopping (Fig. 3.4)
50
Taking out of Operation
50
4 Maintenance
51
Preventive Maintenance Schedule for the Compressor
51
Regular Service Operations
51
Service Kits
51
Service Agreements
51
Service Plan
52
Motor Greasing
52
Fan Motor (ZT)
52
Drive Motor (M1-Fig. 1.2)
52
Oil Specifications
52
Storage after Installation
52
Service Kits
52
5 Servicing Procedures
54
Air Filter (AF-Fig. 1.3)
54
Recommendations
54
Servicing
54
Oil and Oil Filter Change (Fig. 3.3)
54
Safety Valves
54
6 Problem Solving
55
7 Principal Data
56
Readings on Display (2-Fig. 3.4)
56
ZT15 up to ZT22
56
ZT30 up to ZT45
56
ZR30 up to ZR45
56
Settings of Safety Valves
56
Settings of Overload Relay - Circuit Breakers - Fuses
57
ZT15 up to ZT22 IEC
57
ZT15 up to ZT22 CSA/UL
57
ZT/ZR30 up to ZT/ZR45 IEC
58
ZT/ZR30 up to ZT/ZR45 CSA/UL
58
Compressor Specifications
59
Reference Conditions
59
Limitations
59
Specific Data of ZT15 up to ZT22
59
Specific Data of ZT30 up to ZT45
60
Specific Data of ZR30 up to ZR45
60
Conversion List of si Units into British/American Units
61
8 Instructions for Use of Pulsation Damper
62
9 Ped
62
Components Subject to 97/23/EC Pressure Equipment Directive
62
Overall Rating
62
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Atlas Copco ZR45 Specifications
General
Brand
Atlas Copco
Model
ZR45
Category
Air Compressor
Language
English
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