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Atlas Copco ZT 55 - User Manual

Atlas Copco ZT 55
138 pages
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Stationary Air Compressor
www.atlascopco.com
ZR-55, ZR-75, ZR-90, ZT-55, ZT-75, ZT-90
Instruction book

Table of Contents

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Atlas Copco ZT 55 Specifications

General IconGeneral
ModelZT 55
TypeOil-free rotary screw compressor
Working pressure7.5 bar
Cooling SystemAir-cooled
Installed motor power55 kW
Drive TypeDirect
Power Supply400V/3ph/50Hz
Motor power55 kW (75 hp)

Summary

1 Safety Precautions

1.1 Safety Icons

Explanation of warning symbols used throughout the manual.

1.2 Safety Precautions During Installation

Guidelines and warnings for safe installation of the compressor.

2 General Description

2.1 Introduction

Overview of the two-stage screw compressor and its types.

2.2 Air Flow

Explanation of the air flow within the compressor.

2.3 Condensate Drain System

Details on the condensate drain system and its components.

2.4 Oil System

Explanation of the compressor's oil circulation and lubrication system.

2.5 Cooling System

Description of the compressor's cooling system and its operation.

2.6 Energy Recovery

Information on the energy recovery system and its functionality.

2.7 Low Load Compensator

Details on the low load compensator and its role in operation.

2.8 Electrical System

Overview of the electrical system components and their functions.

3 Elektronikon Regulator

3.1 Elektronikon Regulator

Detailed description of the Elektronikon regulator's functions and capabilities.

3.2 Control Panel

Explanation of the control panel layout and its functional keys.

3.3 Function Keys

Description of the various function keys and their operations.

3.4 Scroll Keys

How to use the scroll keys for navigating the display.

3.5 Emergency Stop Button

Location and function of the emergency stop button.

3.6 Control Programs

Information on menu-driven control programs for compressor management.

Main Menu

Overview of the main menu structure and its gateway function.

3.7 Calling Up Menus

Procedure for navigating and accessing different menus.

3.8 Main Screen Menu

Description of the main screen and its indicators.

3.9 Status Data Menu

Accessing and interpreting status data related to compressor protection.

3.10 Measured Data Menu

Retrieving and displaying measured operational data.

3.11 Counters Menu

Accessing counter data like running hours and motor starts.

3.12 Test Menu

Performing display and LED tests for system checks.

3.13 Modify Parameters Menu

Modifying various programmable settings of the compressor.

3.14 Modifying Parameters

Detailed steps for modifying specific parameters.

3.15 Modifying Regulation Settings

Adjusting regulation settings, such as low load operation.

3.16 Modifying Protection Settings

Configuring protection settings for compressor safety.

3.17 Modifying Service Plans

Adjusting the intervals for service plan maintenance.

3.18 Programming Clock Function

Programming timed start/stop and change-over commands.

3.19 Modifying Configuration Settings

Changing configuration settings like time and control modes.

3.20 Service Menu

Accessing service plans and maintenance history.

3.21 Saved Data Menu

Retrieving saved data like last shutdown information.

3.22 Programmable Settings

Overview of programmable parameters and their values.

4 Installation

4.1 Dimension Drawings

Technical drawings showing compressor dimensions.

4.2 Installation Proposals

Recommended installation layouts for compressor models.

4.3 Electric Cables

Specifications and guidelines for electric cable sizing.

4.4 PANEL GA ZR 55 - 90 PACK

Wiring diagram and component table for the control panel.

4.5 Cooling Water Requirements

Recommendations and guidelines for cooling water quality.

4.6 Pictographs

Explanation of various pictographs and symbols used in the manual.

5 Operating Instructions

5.1 Operation Introduction

Introduction to compressor operation and safety guidelines.

5.2 Initial Start-up

Step-by-step procedure for the initial start-up of the compressor.

5.3 Before Starting

Safety precautions and checks before starting the compressor.

5.4 Starting

Step-by-step guide for starting the compressor.

5.5 During Operation

Guidelines for safe and efficient operation of the compressor.

5.6 Stopping

Step-by-step guide for stopping the compressor.

5.7 Taking Out of Operation

Detailed steps for safely taking the compressor out of operation.

6 Maintenance

6.1 Maintenance Warnings

Critical safety warnings before performing any maintenance.

Warranty-Product Liability

Information regarding warranty and product liability.

6.2 Preventive Maintenance Schedule

Schedule of regular maintenance tasks and intervals.

6.3 Service Kits

Information on available service kits for maintenance.

6.4 Service Agreements

Details on various service agreements offered.

6.5 Service Plan

Explanation of service plans and their execution.

6.6 Motor Greasing

Greasing information for compressor motors.

Drive Motor (M1) of ZR Compressor

Image and identification of the drive motor in ZR compressors.

Drive Motor (M1) of ZT Compressor

Image and identification of the drive motor in ZT compressors.

Motor Grease

Information and recommendation for motor grease.

6.7 Oil Specifications

Recommended oil type and ordering information.

Atlas Copco Roto-Z Oil

Details on ordering quantities for Atlas Copco Roto-Z oil.

6.8 Storage After Installation

Guidelines for storing the compressor after installation.

7 Servicing Procedures

7.1 Air Filter (AF)

Procedure for servicing or replacing the air filter.

Location of the Air Filter on ZR Compressors

Shows the location of the air filter on ZR models.

Location of the Air Filter on ZT Compressors

Shows the location of the air filter on ZT models.

Procedure

Step-by-step guide for air filter replacement.

7.2 Oil and Oil Filter Change

Detailed procedure for changing oil and oil filter.

Oil System Components, ZR

Identifies oil system components on ZR compressors.

Oil System Components, ZT

Identifies oil system components on ZT compressors.

Procedure

Detailed procedure for changing oil and oil filter.

7.3 Safety Valves

Testing procedures for safety valves.

8 Problem Solving

8.1 Faults and Remedies

Troubleshooting guide for common compressor and dryer faults.

Problem Solving, Compressor

Common compressor faults and their remedies.

Problem Solving, Dryer

Common dryer faults and their remedies.

9 Principal Data

9.1 Readings on Display

Explains how to read and interpret data displayed on the control panel.

Display

Shows the control panel and its display interface.

Full-Feature Compressors

Lists temperature readings for Full-Feature compressors.

Other Readings

Other important readings like dryer rotation speed.

9.2 Settings of Safety Valves

Specifies the pressure settings for safety valves.

9.3 Circuit Breakers and Fuses

Table of circuit breaker and fuse ratings.

ZT;ZR55

Circuit breaker and fuse details for ZT/ZR55 models.

ZT;ZR75

Circuit breaker and fuse details for ZT/ZR75 models.

ZT;ZR90

Circuit breaker and fuse details for ZT/ZR90 models.

Location of Components

Reference to finding component locations in the electrical system.

9.4 Reference Conditions

Lists reference conditions for compressor operation.

9.5 Limitations

Specifies operational limitations for the compressor.

9.6 Compressor Data

Technical data for ZR compressors at 7.5 bar, 50Hz.

ZR - 7.5 bar - 50 Hz

Continuation of technical data for ZR compressors.

ZR - 8.6 bar - 50 Hz

Technical data for ZR compressors at 8.6 bar, 50Hz.

ZR - 10 bar - 50 Hz

Technical data for ZR compressors at 10 bar, 50Hz.

10 Pressure Equipment Directives

10.1 Pressure Equipment Directives

Information regarding pressure equipment directives applicable to the compressor.

PED Instructions

Specific instructions related to Pressure Equipment Directives.

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