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AUMA EPAC User Manual

AUMA EPAC
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1
EPAC
Operation Instruction Manual
VERSION: V3.XMP NON- INSTRUSIVE WITH
DATALOGGING (MWG)
(Weather Proof & Explosion Proof)
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AUMA EPAC Specifications

General IconGeneral
BrandAUMA
ModelEPAC
CategoryControl Systems
LanguageEnglish

Summary

Safety Instructions and Guidelines

Basic Safety Information

General safety information and compliance with recognized standards and directives.

Standards and Directives Compliance

Lists certifications and agencies for Auma India products, ensuring adherence to regulations.

Safety Instructions and Warnings

General safety instructions and warnings for personnel working with the device.

Staff Qualification Requirements

Specifies requirements for personnel performing assembly, commissioning, operation, and maintenance.

Commissioning Procedures

Details checks required before commissioning to prevent application damage.

Safe Operation Prerequisites

Outlines essential conditions and steps for safe and smooth actuator operation.

Site Protective Measures

Defines the end-user's responsibility for implementing site-specific protective measures.

Actuator Maintenance Recommendations

Provides guidance on actuator maintenance and testing for correct functioning.

Range of Application

Specifies the intended use of Auma India actuators and prohibited applications.

References and Symbols

Explains symbols used for actuator commands like Open, Close, and Stop.

Introduction to EPAC Actuators

LCD Display and LED Indicators

Explains the function of the LCD screen and LEDs for status display and configuration.

Inbuilt Front Panel Option Selection

Describes configuring actuator features via software using front panel controls.

Supported Interfaces

Lists supported interfaces for the actuator, including Remote and MODBUS-RTU.

Emergency Stop (ESD) Functionality

Details the ESD feature configuration and operation modes for emergency shutdown.

Event Storage and Datalogging

Explains the option to store events like faults and statuses with real-time timestamps.

Partial Valve Stroke Test (PVST)

Describes the PVST feature for checking valve function, including triggering and configuration.

Inhibit Option

Explains the inhibit function as an interlock for open/close operations.

Remote Selector Switch Functionality

Allows creating a selector switch for remote operation, locking local control.

Local Control Station (LCS) Priority

Enables LCS control even when in 4-20mA or MODBUS remote modes.

Remote Local Stop Function

Describes the function to stop the actuator in Remote Mode via the front panel STOP key.

Timer Mode Operation

Details the timer mode for controlling valve movement with configurable ON/OFF times.

Programmable Relays

Explains the configuration of relays for customer end information and fault/status indication.

Real Time Clock (RTC) Module

Describes the module's real-time clock for event logging timestamps, powered by a super capacitor.

Power Supply Features

Details new features of the Power Supply Card, including protections and voltage/frequency range.

Surge Protection and Lightning Arrester

Explains the protection card for voltage surges and lightning in Modbus operations.

Inbuilt Power Backup

Describes the power backup feature providing approximately 30 minutes of operation.

Front Panel Details and Components

Selector Switch Operation

Explains the 3 available modes (LOCAL, OFF, REMOTE) controlled by the selector switch.

Push Button Switches Functionality

Describes the function of push buttons for OPEN, CLOSE, and STOP operations, including programming.

LCD Screen and LED Indicators

Details the LCD screen layout and LED indicators for status and faults.

Modes of Operation

Program Mode Configuration

Covers General, Remote, Relay, and Other settings for actuator programming.

Calibration Modes

Details Limit, DAC, 4-20mA, and Torque calibration procedures.

Diagnostic Mode

Explains how to diagnose the control module and check configurations.

Topology Connection

Topology Connection Options

Describes the two main topologies (Line and Loop) for connecting actuators via MODBUS.

DIP Switch Settings for Topology

Details the DIP switch configurations for Loop and Line topologies for MODBUS communication.

Register Details for Modbus Communication

Modbus Function Codes and Registers

Details Modbus function codes, their values, and associated register information.

Troubleshooting Common Issues

24V Supply Fail Troubleshooting

Provides troubleshooting steps for the '24V supply fail' display error.

Single Phase Fault Troubleshooting

Details troubleshooting for the 'Single Phase' fault, checking supply and connections.

TH Switch Trip Troubleshooting

Offers troubleshooting for 'TH Switch Trip' errors, focusing on motor thermo switch continuity.

TOLR Trip Troubleshooting

Troubleshooting steps for 'TOLR Trip' errors, including reset and continuity checks.

Space Heater Fault Troubleshooting

Troubleshooting for 'Space Heater fault', checking fuses, voltage, and connections.

Control Supply Fail Troubleshooting

Troubleshooting for 'Control supply fail', checking fuses, voltage, and connections.

Jammed Valve Troubleshooting

Notes that a jammed valve condition must be released manually.

Motor Direction Troubleshooting

Explains how to correct motor direction if it runs incorrectly after replacement.

Remote-Local Mode Selection Issues

Advises checking wiring for Remote-Local mode selection issues.

Inadvertent Actuator Running (ESD)

Advises checking ESD activation and wiring for inadvertent actuator running.

Command Input Failure (Inhibit)

Advises checking if the INHIBIT feature is enabled when commands are not taken.

Motor Response Failure Troubleshooting

Troubleshooting steps when the motor doesn't respond to commands, checking voltages and contactors.

4-20mA Signal Fail Troubleshooting

Troubleshooting steps for '4-20mA Signal Fail', checking values, connections, and IF card.

LCD Display - Local Mode Issue

Explains how to disable 'Remote Sel. Switch' if Local mode isn't displayed.

Blank LCD Display Troubleshooting

Troubleshooting for a blank LCD display, checking connectors and shorting links.

Actuator Nameplate Information

Weather Proof Name Plates

Details information found on weather-proof actuator nameplates.

Explosion Proof Name Plates

Describes the specifications on the explosion-proof actuator nameplate.

Disposal, Recycling, and Service

Disposal and Recycling Guidelines

Provides guidelines for the disassembly, sorting, and disposal of actuator materials.

Service and Maintenance Contacts

Lists contact details for AUMA services, maintenance, and inspection.