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Autronica AutoPath HC800 - User Manual

Autronica AutoPath HC800
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Instruc ons
Line of Sight Infrared Hydrocarbon Gas Detector
AutroPath HC800
Line of Sight Infrared Hydrocarbon Gas Detector AutroPath HC800 , 116-P-HC800/IGB, Rev. A, 2016-03-03
P/N 95-8744, v4.2 , rev. 3/16

Table of Contents

Questions and Answers

  • B
    Brian KingAug 2, 2025
    What to do if Autronica AutoPath HC800 show calibration fault?
    • J
      jsuttonAug 3, 2025
      If Autronica Gas Detectors display a calibration fault, it means that the calibration process timed out. This fault can only be cleared by successfully completing the calibration process.
  • B
    blackmichaelAug 7, 2025
    How to fix low 24 volts on Autronica AutoPath HC800?
    • M
      Matthew WhiteAug 7, 2025
      If Autronica Gas Detectors show low 24 volts, it indicates that the 24 Vdc operating voltage is out of range. You should verify the wiring to the detector and ensure the correct voltage output from the power source. Power supply faults should clear automatically once the problem is resolved. If the fault persists, it is recommended to consult the factory.
  • K
    Kelly CollinsAug 13, 2025
    Why Autronica Gas Detectors show negative signal output?
    • K
      Kenneth WilliamsAug 13, 2025
      A negative signal output from Autronica Gas Detectors likely means the device was zero calibrated with background gas present. If this happens, purge the system with clean air and repeat the zero calibration. Make sure the heaters are on and the windows are not fogged.
  • M
    Mr. Jonathan King MDAug 18, 2025
    How to resolve signal saturation on Autronica AutoPath HC800 Gas Detectors?
    • K
      Karla GarzaAug 18, 2025
      If Autronica Gas Detectors experience signal saturation, add an aperture to the transmitter module or adjust the lamp voltage as needed.
  • M
    Mark CoxAug 22, 2025
    What to do if Autronica AutoPath HC800 Gas Detectors show EE Error?
    • V
      vrayAug 23, 2025
      If Autronica Gas Detectors display an EE Error, return the unit to the factory.
  • U
    uabbottAug 28, 2025
    What to do for other faults in Autronica Gas Detectors?
    • R
      Rachel WilliamsAug 28, 2025
      If Autronica Gas Detectors display other faults, consult the factory.

Summary

IMPORTANT

APPLICATION

OPERATION OVERVIEW

THEORY OF OPERATION

Explains how the AutroPath HC800 transmitter and receiver modules work together to detect hydrocarbon gas.

DETECTABLE GASES

Lists the hydrocarbon gases and vapors the AutroPath HC800 can detect.

DETECTION RANGES

Details the available detection ranges for the AutroPath HC800 system.

OPTIONAL RELAYS

OPTIONAL COMMUNICATION LINK

HISTORY LOGS

OPERATION

INTERNAL MAGNETIC SWITCH; CALIBRATION LINE TERMINAL

Describes using the magnetic switch or external switch for reset and calibration.

MODULE IDENTIFICATION

Identifies transmitter and receiver modules and their functional differences.

FACTORY RESET COMMAND

Explains how to reset user configurable parameters to default settings.

4-20 MA CURRENT LOOP OUTPUT

HEATER CONTROL

STATUS AND FAULT INDICATION

SPECIFICATIONS

TEMPERATURE RANGE

Specifies operating and storage temperature ranges for the device.

MEASUREMENT RANGE

Defines the measurement range for hydrocarbon gas detection.

OPTICS PROTECTION

Describes heated optics and brow protection for optical surfaces.

INGRESS PROTECTION

Details the NEMA and IP ratings for the device.

IMPORTANT SAFETY NOTES

INSTALLATION

IDENTIFICATION OF VAPOR(S) TO BE DETECTED

Explains the importance of identifying target vapors for calibration and location.

SYSTEM LOCATION CONSIDERATIONS

Guides on selecting optimal mounting locations and beam path requirements.

System Mounting Elevation

Discusses the importance of mounting modules at the same elevation for alignment.

Sources of Heavy Contamination

Advises on avoiding locations with high levels of contaminants.

MODULE MOUNTING RECOMMENDATIONS

Snow and Ice in Ambients Below -20°C

Deluge and Flooding

Misalignment by Accidental Impact

REPLACING AN EXISTING MODEL HC600 WITH AN AUTROPATH HC800

Flat Surface Mount

Details offsets and mounting for flat surface conversions.

Pole Mount

Details offsets and mounting for pole conversions.

24 VDC POWER SUPPLY REQUIREMENTS

WIRING CABLE REQUIREMENTS

POWER WIRING SIZE AND MAXIMUM LENGTH

OPTIONAL RELAYS

WIRING PROCEDURE

STARTUP

ALIGNMENT

EQUIPMENT REQUIRED

ALIGNMENT PROCEDURE

APERTURE KIT FOR SHORT RANGE APPLICATIONS

Procedure for System Commissioning Using the Aperture

PROCEDURE

RECOMMENDATIONS FOR USING THE HART FIELD COMMUNICATOR

Provides advice on using the HART communicator with the AutroPath HC800.

GAIN LEVEL CHECK (Optional)

Explains how to check the detector's gain level using HART or Modbus.

CALIBRATION

CALIBRATION OVERVIEW

Overview of span and zero calibration requirements.

ZERO CALIBRATION

Details the one-step clean air adjustment process.

IMPORTANT CALIBRATION NOTES

Provides key notes and considerations before performing calibration.

CALIBRATION INITIATION

Calibration Using Magnetic Switch

Describes using the onboard magnetic switch for calibration.

Calibration Using Calibration Line Terminal

Describes using an external switch for calibration initiation.

CALIBRATION SEQUENCE

Details the sequence of events during zero calibration.

MAINTENANCE

ROUTINE INSPECTION

Recommends periodic inspection to ensure unobstructed path.

OPTICS CLEANING

Instructions for cleaning the optical surfaces using isopropyl alcohol.

FUNCTIONAL CHECKING

TROUBLESHOOTING

REPLACING AUTROPATH HC800 TRANSMITTER;RECEIVER ELECTRONICS MODULE

MODULE REPLACEMENT PROCEDURE

Transmitter

Procedure for replacing the transmitter module.

Receiver

Procedure for replacing the receiver module.

DEVICE REPAIR AND RETURN

ORDERING INFORMATION

ALIGNMENT EQUIPMENT

Part numbers for alignment tools.

SPARE PARTS

Part numbers for spare components.

ASSISTANCE

Contact information for ordering assistance.

AUTROPATH HC800 MODEL MATRIX

APPENDIX A ATEX APPROVAL DESCRIPTION

ATEX Special Conditions for Safe Use (general)

Lists general conditions for safe installation and use under ATEX.

Additional Safety Notes

Provides safety notes for specific ambient temperature conditions.

ATEX Standards

Lists relevant ATEX standards the device complies with.

ACCURACY (PER EN 60079-29-4)

Specifies accuracy per EN 60079-29-4 standard.

ALIGNMENT

Discusses how misalignment affects accuracy limits.

APPENDIX B IECEX APPROVAL DESCRIPTION

IEC Standards

Lists relevant IECEx standards the device complies with.

IEC Conditions of Certification (general)

Lists general conditions for certification.

Additional Safety Notes

Provides safety notes for specific ambient temperature conditions.

ACCURACY (per IEC 60079-29-4)

Specifies accuracy per IEC 60079-29-4 standard.

RESPONSE TIME

Specifies the response time T90.

ALIGNMENT

Discusses how misalignment affects accuracy limits.

APPENDIX C ADDITIONAL APPROVALS

SIL APPROVAL

Details SIL 2 capability and reference to Safety Reference Manual.

DNV GL

Type Approval Certificate details for compliance with DNV rules.

Application

Shows location classes for HC800 approved by Autronica.

APPENDIX D HART COMMUNICATION

INTERCONNECTING THE HART COMMUNICATOR WITH THE AUTROPATH HC800

Steps to connect the HART communicator to the AutroPath HC800.

AUTROPATH HC800 HART MENU STRUCTURE

CONNECTIONS AND HARDWARE

ONLINE MENU

COMMONLY USED HART COMMANDS

Autronica AutoPath HC800 Specifications

General IconGeneral
BrandAutronica
ModelAutoPath HC800
CategoryGas Detectors
LanguageEnglish