21
The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Item numbers in bold refer to the general assemblies and parts lists on pages 24 to 27.
Prior to dismantling the tool, you will need to remove the nose equipment.
For total tool servicing we advise that you proceed with the dismantling of sub-assemblies in the order shown on pages 22 and 23 after
having disconnected the hydraulic hose from the intensifier unit and the trigger air line from the intensifier valve, thus separating the
pistol unit from the intensifier unit.
I M P O R T A N T
Safety Instructions appear on page 2 & 3.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
M A I N T E N A N C E
Every 500000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended.
All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.
For all servicing we recommend the use of the service kit below (part number 07900-05300).
ITEM PART Nº DESCRIPTION Nº OFF
07900-00157 CIRCLIP PLIERS 1
07900-00006 SPATULA 1
07900-00446 EXTRACTOR 1
07900-00603 BARREL VICE JAWS 1
07900-00520
3
/
8
" ROD 1
07900-00521
1
/
4
" ROD 1
07900-00602 'O' RING ASSEMBLY BULLET 1
07900-00595 18mm SPANNER 1
07900-00434 32mm SPANNER 1
07900-00237
3
/
8
" x
5
/
16
" B.S.W. SPANNER 1
07900-00012
9
/
16
" x
5
/
8
" SPANNER 1
07900-00008
7
/
16
" x
1
/
2
" SPANNER 1
SERVICE KIT
ITEM PART Nº DESCRIPTION Nº OFF
07900-00352 SEAL REMOVAL HOOK 1
07900-00604 13mm SOCKET 1
07900-00605
1
/
4
" SQUARE DRIVE EXTENSION BAR 1
07900-00243 SCREWDRIVER 1
07900-00488 INTENSIFIER SPANNER 1
07900-00013
1
/
8
" ALLEN KEY 1
07900-00617 LOCTITE MULTI-GASKET 574 50ml PACK 1
07900-00469 2.5mm ALLEN KEY 1
07900-00351 3mm ALLEN KEY 1
07900-00224 4mm ALLEN KEY 1
07900-00225 5mm ALLEN KEY 1
07992-00020 80g TIN MOLY LITHIUM GREASE EP 3753 1
NOTE: Spanner sizes are measured ‘across flats’ unless otherwise specified.
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