6
lever overhaul
LEVER OVERHAUL
LEVER EXPLODED VIEW
A
B C
G
H
D
E
F
I
Tooled
reach adjust
models
A. Hose stop F. Lever blade
B. Pivot bolts G. Contact adjuster
C. Piston spring H. Lever return spring
D. Piston/bladder/pushrod assembly I. Reach adjuster
E. Snap ring
PARTS AND TOOLS NEEDED FOR SERVICE
• Safety glasses
• Nitrile gloves
• Oil pan
• Isopropyl alcohol
• Clean, lint-free rag
• Avid High-Performance 5.1 DOT Fluid or DOT 4 Fluid, or Avid
DOT Grease or DOT 5.1 or 4 compatible grease
• Bench vise
• Long tipped snap ring pliers
• Pick with a 90 degree bent tip
• 3 mm hex wrench (tooled reach adjust models only)
• T10, T25 TORX® wrench
• T10, T25 TORX bit socket
• 11 mm open end wrench
• 8 mm flare nut wrench
• 8 mm flare nut crowfoot
• Torque wrench