Bacharach INJECTOR CALIBRATOR CD3 - Page 4

ii Bacharach, Inc. Instruction 67-9319
TABLE OF CONTENTS (cont.)
4.0 MAINTENANCE & TROUBLESHOOTING ................................................................... 4-1
4.1 Maintenance .............................................................................................................. 4-1
4.1.1 Schedule ......................................................................................................... 4-1
4.1.2 Changing Calibration Fluid and Filters ....................................................... 4-1
4.1.3 Changing Cambox Oil ................................................................................... 4-3
4.1.4 Cleaning and Lubricating ............................................................................. 4-3
4.1.5 Checking Flowmeter Cavity .......................................................................... 4-3
4.2 Troubleshooting ........................................................................................................ 4-4
4.4.1 Charts............................................................................................................. 4-4
4.4.2 Hydraulic System .......................................................................................... 4-6
4.4.3 Replacing O-ring in Fuel Arm ....................................................................... 4-7
4.4.4 Resetting Switches ........................................................................................ 4-7
4.4.5 Changing Fuses ............................................................................................. 4-8
4.4.6 Checking Main PC Board .............................................................................. 4-9
4.3 Adjustments ............................................................................................................ 4-10
4.3.1 Calibration Fluid Temperature Adjustment .............................................. 4-10
4.3.2 Air Pressure Regulator Adjustment ........................................................... 4-10
4.3.3 Adjusting Pulley cover Interlock................................................................. 4-11
4.3.4 Adjusting Optical Detector on Camshaft .................................................... 4-11
4.3.5 Motor Starter Overload Relay Setting ........................................................ 4-11
4.3.6 Changing Drive Belt .................................................................................... 4-11
4.3.7 Replacing Push Rod Shear Pin ................................................................... 4-13
5.0 ILLUSTRATED PARTS LIST .......................................................................................... 5-1
5.1 Console, Front and Side Views ................................................................................. 5-2
5.2 Console, Rear View ................................................................................................... 5-4
5.3 Cabinet, Front View & Left Side View ..................................................................... 5-5
5.4 Cabinet, Top View ..................................................................................................... 5-7
5.5 Operator’s Table ........................................................................................................ 5-9
5.6 Optical Detector ...................................................................................................... 5-11
5.7 Cambox Assembly ................................................................................................... 5-12
5.8 Calibration Fluid Plumbing System ...................................................................... 5-13
5.9 Pneumatic and Hydraulic Plumbing Systems ....................................................... 5-14
5.10 Calibrator Wiring Harness ..................................................................................... 5-15
5.11 Electrical Control Panel ......................................................................................... 5-18
5.12 Electrical Power System ......................................................................................... 5-20
5.13 Standard Calibrator Accessories ............................................................................ 5-24
5.14 Accessories for use with Cummins Injectors ......................................................... 5-25
5.15 Accessories for use with DD Injectors .................................................................... 5-26
APPENDIX A Calibrator Audit Kit