Instruction 67-9319 Bacharach, Inc. i
TABLE OF CONTENTS
1.0 INTRODUCTION ............................................................................................................. 1-1
1.1 Calibrator Features .................................................................................................. 1-1
1.2 Accessories ................................................................................................................ 1-5
1.3 Construction .............................................................................................................. 1-6
1.4 Calibration Fluid System ........................................................................................ 1-7
1.5 Calibration Fluid Temperature Control System ................................................... 1-10
1.6 Pneumatic System .................................................................................................. 1-11
1.7 Electrical System .................................................................................................... 1-11
2.0 INSTALLATION ............................................................................................................... 2-1
2.1 Selecting the Site ...................................................................................................... 2-1
2.2 Hold Downs ............................................................................................................... 2-1
2.3 Utility Connections ................................................................................................... 2-2
2.4 Filling Reservoirs ...................................................................................................... 2-3
2.5 Pre-operation Checks ................................................................................................ 2-4
2.6 Initial Checks ............................................................................................................ 2-4
2.7 Start-up ..................................................................................................................... 2-6
2.8 Repacking for Shipping ............................................................................................ 2-7
2.9 Shipping and Storage ............................................................................................... 2-7
3.0 OPERATION ..................................................................................................................... 3-1
3.1 Cummins Injectors .................................................................................................... 3-1
3.1.1 Quick Reference Chart .................................................................................. 3-1
3.1.2 Changing Speed ............................................................................................. 3-2
3.1.3 Changing Cams ............................................................................................. 3-3
3.1.4 Inserting the Cummins Discharge Head ...................................................... 3-4
3.1.5 Mounting Cummins Type PTD Cylindrical Injectors .................................. 3-5
3.1.6 Mounting Cummins Types PTB and PTC Cylindrical Injectors ................. 3-8
3.1.7 Mounting Flanged Injectors ........................................................................ 3-11
3.1.8 Testing ......................................................................................................... 3-13
3.1.9 Unclamping .................................................................................................. 3-44
3.1.10 Removing Injectors and Shutting Down Calibrator ................................... 3-14
3.2 Detroit Diesel (DD) Injectors .................................................................................. 3-15
3.2.1 Quick Reference Chart ................................................................................ 3-15
3.2.2 Changing Speed ........................................................................................... 3-15
3.2.3 Changing Cams ........................................................................................... 3-16
3.2.4 Mounting DD Injector Types 53, 71, and 92 ............................................... 3-18
3.2.5 Mounting DD Injector Type 149 ................................................................. 3-21
3.2.6 Mounting DD Injector Type 8.2 Liter ......................................................... 3-23
3.2.7 Testing ......................................................................................................... 3-25
3.2.8 Unclamping .................................................................................................. 3-27
3.2.9 Removing Injectors and Shutting Down Calibrator................................... 3-28
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