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Bacharach PCA3 User Manual

Bacharach PCA3
104 pages
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Portable Combustion Analyzer
(Siegert Version)
Operation and Maintenance Manual
Instruction 0024-9473
Rev. 3 – August 2012
Product Leadership Training Service Reliability

Table of Contents

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Bacharach PCA3 Specifications

General IconGeneral
TypeCombustion Analyzer
Gases MeasuredO2, CO, NO, NO2, SO2
O2 Range0 to 25%
Sensor TypeElectrochemical
DisplayBacklit LCD
ConnectivityBluetooth
PowerRechargeable Li-ion battery

Summary

CHAPTER 1. INTRODUCTION

1.1. About This Manual

Provides an overview of the manual's purpose and content.

1.2. Conventions

Explains symbols and formatting used throughout the manual.

1.3. Safety

Highlights critical safety warnings and precautions for using the analyzer.

1.4. General Description

Details the PCA®3 analyzer, its components, and intended use.

1.5. Operation Overview

Provides a high-level summary of how to operate the analyzer.

1.6. Features and Benefits

Lists the key capabilities and advantages of the PCA®3 analyzer.

1.7. Sales Combo and Model Configurations

Outlines different product configurations and their associated model numbers.

1.8. Specifications

Lists the technical specifications, performance, and capabilities of the analyzer.

CHAPTER 2. HARDWARE

2.1. Overview

Introduces the hardware components of the PCA®3 analyzer.

2.2. Front Panel Buttons

Describes the function of each button on the analyzer's front panel.

2.3. Backlit Display

Explains the features and capabilities of the analyzer's graphic display.

2.4. Battery Compartment

Details the location and type of batteries used in the analyzer.

2.5. AC Adapter Connector (POWER)

Describes the AC adapter connection for external power supply.

2.6. Probe Connectors (Gas, Pressure, T-Stack)

Identifies and describes the connectors for the probe and hose assembly.

2.7. Differential Pressure Connector (∆P)

Explains the function and use of the differential pressure port.

2.8. Primary Air Thermocouple Connector (T-AIR)

Describes the connector for the primary air thermocouple.

2.9. Computer Interface (USB)

Details the USB port for data transfer to a computer.

2.10. Wireless Printer Port (IrDA)

Explains the IrDA port for wireless printing capabilities.

2.11. Options Connector (OPT)

Describes the connector for optional external measurement features.

CHAPTER 3. INITIAL SETUP

3.1. Overview

Lists essential steps required before configuring or using the analyzer.

3.2. Power

Explains the different power options available for the analyzer.

3.3. Connecting the Probe and Hose Assembly

Provides instructions for attaching the probe and hose assembly.

3.4. Preparing to Configure the PCA®3

Guides the user on steps needed before configuring the analyzer's settings.

CHAPTER 4. CONFIGURATION PROCEDURES

4.1. Default Operating Parameters

Lists factory default settings and how to change them.

4.2. Fuel Selection

Instructions for selecting the correct fuel for accurate combustion analysis.

4.3. Auto/Manual CO Zero Selections

Explains how to configure the CO sensor zeroing function.

4.4. Temperature Units Selection

Allows selection of temperature display units (°C or °F).

4.5. Pressure Units Selection

Allows selection of pressure display units (e.g., inwc, mb).

4.6. Pollution Units Selection

Configures the units for displaying pollution measurements.

4.7. Smoke Number

Procedure for entering smoke numbers measured by a separate tester.

4.8. Oil Derivative

Sets whether oil derivatives were present during a smoke test.

4.9. Boiler Temperature

Allows manual entry of boiler temperature from an external device.

4.10. Date Setup

Sets the analyzer's internal clock for date stamping records.

4.11. Time Setup

Sets the analyzer's internal clock for time stamping records.

4.12. O2 Reference Setup

Sets the O2 reference percentage for gas measurements.

4.13. Print Pressure Selection

Determines whether pressure measurements are included in printouts.

4.14. Zoom Display Selection

Allows adjustment of text size on the Run/Hold screen for readability.

4.15. Logging Selection

Activates and configures automatic data logging functions.

4.16. Button Sound Selection

Enables or disables audible feedback for button presses.

4.17. Test ID Information

Allows manual entry of up to three lines of text for test identification.

4.18. User Name

Allows manual entry of user or owner information for printouts.

4.19. Language

Selects the display language for the analyzer's interface.

4.20. Calibration Reminder Period

Sets a reminder for periodic calibration of the analyzer.

4.21. Run/Hold Screen Format

Customizes the order of data displayed on the Run/Hold screen.

CHAPTER 5. OPERATION

5.1. Operating Tips

Provides advice and best practices for operating the analyzer effectively.

5.2. Turning On the Analyzer

Step-by-step instructions for powering on and initializing the analyzer.

5.3. Low Battery Alarm

Explains the low battery indicator and its implications.

5.4. Locating Sampling Points

Guides users on where to position the probe for accurate sampling.

5.5. Performing a Combustion Test

Detailed procedure for conducting a standard combustion test.

5.6. Selecting a Pressure Label

Allows users to label pressure measurements for clarity.

5.7. Temperature Label Selection and Measurement

Describes how to measure and label temperature differences.

5.8. Performing a Draft / Pressure Measurement

Instructions for measuring draft or differential pressure.

5.9. Saving Test Data

Explains how to save combustion, pressure, or temperature data.

5.10. Ending a Combustion Test

Procedure for safely concluding a combustion test.

5.11. Emptying the Water Trap

Instructions for maintaining the water trap/filter assembly.

5.12. Data Logging

Details on how to activate, configure, and use data logging features.

5.13. Memory Functions

Explains how to manage and recall stored test data.

5.14. Downloading Stored Data to a Computer

Guides on transferring stored data to a PC using Fyrite® User Software.

5.15. Importing Saved Data into a Spreadsheet

Information on how to import downloaded data into spreadsheet programs.

5.16. Printing Test Data

Instructions for printing test data via IrDA or stored memory.

5.17. Turning Off the Analyzer and Purging

Procedure for safely shutting down the analyzer and purging sensors.

CHAPTER 6. CALIBRATION

6.1. B-Smart Sensors

Introduction to B-Smart® sensor technology and its benefits.

6.2. Starting a Calibration

General steps to initiate any calibration procedure.

6.3. B-Smart® Sensor Replacement and Calibration

Procedure for replacing and calibrating B-Smart® sensors.

6.4. Pressure Sensor Calibration

Detailed procedure for calibrating the pressure sensor.

6.5. T-Stack Calibration

Procedure for zeroing and spanning the stack temperature channel.

6.6. T-Air Calibration

Procedure for zeroing and spanning the ambient air temperature channel.

6.7. COLow Sensor Calibration

Procedure for calibrating the COLow sensor, optionally with H2 compensation.

6.8. SO2 Sensor Calibration

Procedure for spanning the optional Sulfur Dioxide sensor.

6.9. NO Sensor Calibration

Procedure for spanning the optional Nitric Oxide sensor.

6.10. NO2 Sensor Calibration

Procedure for spanning the optional Nitrogen Dioxide sensor.

6.11. COHIGH Sensor Calibration

Procedure for spanning the optional Carbon Monoxide high sensor.

CHAPTER 7. MAINTENANCE

7.1. Overview

Outlines the limited customer maintenance tasks for the analyzer.

7.2. PCA®3 Disassembly

Provides a step-by-step guide for disassembling the analyzer.

7.3. Emptying the Water Trap Chamber

Instructions for emptying the water trap chamber after use.

7.4. Replacing the Filter Element

Procedure for replacing the filter element in the water trap.

7.5. Sensor Replacement

Detailed instructions for replacing various gas sensors.

7.6. Nitric Oxide (NO) Sensor Battery Replacement

Procedure for replacing the bias battery for the NO sensor.

7.7. Cleaning the Probe

Instructions for cleaning the probe tube and gas sample hose.

CHAPTER 8. TROUBLESHOOTING

8.1. Error Symbols

Explains the meaning of error symbols displayed on the analyzer.

8.2. Diagnostics and Status Screens

Describes how to access and interpret diagnostic and status information.

8.3. Accessing the Diagnostic Menu

Guide to navigating and using the analyzer's diagnostic menu.

8.4. Accessing the Status Menu

Guide to accessing the status screen for quick reference.

8.5. Error Messages (After Warm-up)

Lists common error messages and suggested remedies after warm-up.

8.6. Replacement Parts

Lists part numbers for common replacement components.

8.7. Accessories

Lists optional and standard accessories available for the analyzer.

8.8. Analyzer Repair

Information on recommended field repair procedures and limitations.

8.9. Service Centers

Contact information for authorized service centers in the US and Canada.

CHAPTER 9. DECLARATION OF CONFORMITY

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