Backyard GBC1440W User Manual

Outdoor LP Gas Barbecue Grill
Model No. GBC1440W / BY14-101-001-02
Manufactured in China for: Blue Rhino Global Sourcing, Inc.
Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com
© Blue Rhino Global Sourcing, Inc.
Backyard Grill™ is a trademark of Wal-Mart Stores, Inc. Used with permission. GBC1440W-OM-102 ES
Table of Contents
Important Safeguards ...........................................Page 2
Expanded View & Hardware .......................................... 4
Assembly Instructions............................................... 5
Installing LP Gas Tank............................................... 9
Inserting LP Gas Tank ............................................. 9
Securing LP Gas Tank ............................................. 9
Connecting LP Gas Tank ........................................... 9
Disconnecting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Instructions............................................... 9
Checking for Leaks ............................................... 9
Operating Main Burners ........................................... 9
Operating Side Burner............................................ 10
Cleaning and Care ................................................ 10
Product Registration ............................................... 11
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited Warranty ................................................. 12
Troubleshooting .................................................. 13
The use and installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA
Z240 RV Series, Recreational Vehicle Code, as applicable.
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE
READ AND KEEP FOR FUTURE REFERENCE.
If you are assembling this unit for someone else, give this manual to him or her to
read and save for future reference.
OWNER’S MANUAL
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.
4. This instruction manual contains important
information necessary for the proper
assembly and safe use of the appliance.
5. Read and follow all warnings and
instructions before assembling and using
the appliance.
6. Follow all warnings and instructions when
using the appliance.
7. Keep this manual for future reference.
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
DANGER
Never operate this appliance unattended.
Made from 75% Bagasse
(environmentally friendly sugar
cane pulp by-product)

Backyard GBC1440W Specifications

General

Brand	Backyard
Model	GBC1440W
Category	Grill
Language	English

Summary

Safety Warnings and Dangers

For Your Safety

General safety precautions and warnings for operating the grill.

Danger Warnings

Critical danger alerts related to gas leaks and unattended operation.

Important Safeguards

General Usage Safety

Rules for safe placement, usage, and environmental clearance.

LP Gas Cylinder Safety

Guidelines for safe handling, storage, and use of LP gas cylinders.

Additional Safety Precautions

Fire Safety and Extinguishment

Measures for fire prevention, suitable extinguishers, and handling grease fires.

Operational Safety Tips

Advice on safe operation, maintenance, and environmental factors.

Parts and Tools Overview

Parts List

Comprehensive list of all components included with the grill.

Expanded View Diagram

Visual representation of grill parts and their assembly locations.

Required Assembly Tools

List of tools necessary for assembling the grill.

Assembly Instructions - Part 1

Step 1: Preparation and Tips

Initial setup, workspace selection, and assembly tips.

Step 2: Attaching Feet

Instructions for attaching the grill's feet to the base.

Step 3: Attaching Axle and Wheels

Guidance on mounting the axle and wheels to the cart.

Step 4: Attaching Front Panels

How to attach the front panels to the grill cart structure.

Assembly Instructions - Part 2

Step 5: Attaching Frame Supports

Connecting cart frame support wires and rear frame support.

Step 6: Attaching Tank Retainer & Hook

Securing the LP gas tank retainer wire and lighting hook.

Step 7: Attaching Thermometer

Installing the temperature gauge onto the grill lid.

Step 8: Attaching Grill Body

Connecting the main grill body assembly to the cart.

Assembly Instructions - Part 3

Step 9: Attaching Left Side Shelf

Instructions for mounting the left side shelf to the grill.

Step 10: Attaching Right Side Shelf

Instructions for mounting the right side shelf to the grill.

Step 11: Attaching Side Burner Valve/Bezel

Installing the side burner valve and control knob bezel.

Step 12: Inserting Side Burner/Grids

Placing the side burner, side burner grid, and igniter wire.

Assembly Instructions - Part 4

Step 13: Attaching Control Knobs

Installing the main control knobs onto the front panel.

Step 14: Attaching Lid Handle

Mounting the lid handle to the grill lid.

Step 15: Inserting Heat Plates/Grids

Placing the heat plates and cooking grids.

Step 16: Inserting Warming Rack

Installing the warming rack into the grill.

LP Gas Tank Installation and Propane

Inserting LP Gas Tank

Proper placement of the LP gas tank in the grill cart.

Securing LP Gas Tank

Securing the tank using the retainer wire.

Connecting LP Gas Tank

Steps for safely connecting the gas regulator to the tank valve.

Disconnecting LP Gas Tank

Procedures for safely disconnecting the LP gas tank.

Getting More Propane

Information on refilling or exchanging LP gas tanks.

Operating Instructions - Part 1

Checking for Gas Leaks

Method for detecting gas leaks using a solution before operation.

First Use Preparation

Initial burn-off procedure to remove manufacturing oils.

Lighting Main Burners

Step-by-step guide for igniting the main burners.

Controlling Flare-ups

Managing grease fires, flare-ups, and preventative measures.

Operating Instructions - Part 2

Operating Side Burner

Instructions for using the side burner, including weight limits.

Lighting Side Burner

How to ignite the side burner safely.

Cleaning and Care

General Cleaning Guidelines

Precautions and methods for cleaning the grill safely.

Cleaning Surfaces

How to clean the exterior and interior surfaces of the grill.

Cleaning Main Burners

Procedures for cleaning and maintaining the main burners.

Cleaning Side Burner

Steps for cleaning the side burner and its components.

Before Storing

Recommendations for preparing the grill for storage.

Product Support Information

Product Registration

Information on registering the product for warranty service.

Replacement Parts

How to obtain replacement parts for the grill.

Limited Warranty

Warranty Terms and Conditions

Details of the product's limited warranty, coverage, and exclusions.

Troubleshooting Guide

Burner Ignition Problems

Common issues and solutions for burner ignition failure.

Flame Issues and Flare-ups

Diagnosing and resolving irregular flames, flare-ups, and grease fires.

Other Operational Problems

Solutions for issues like gas flow drops, lid peeling, or flashback.