Periodic Maintenance & Lubrication Chart
24
16. Throttle grip play C, A C, A C, A C, A C, A C, A C, A C, A
17. Rear brake pedal free play C, A C, A C, A C, A C, A C, A C, A C, A
18. Brake lining or pad wear CL, R CL CL CL, R CL CL CL, R Replace at every 15000km
19. Brake fluid level / Top up / Replace C, A, R C, A C, A C, A C, A C, A C, A R Replace at every 30000km
20. Master cylinder cup and dust seal R R Replace at every 30000km
21. Caliper piston seal and dust seal R R Replace at every 30000km
22. Brake hose pipe C, R C, R Replace at every 30000km
23. Brake cam & pedal pivot pin L L L
24. Steering play C, A C, A C, A C, A C, A C, A C, A C, A
25. Steering stem bearing C, L, R C,L,R C,L,R C,L,R
26. All fasteners tightness C, T C, T C, T C, T C, T C, T C, T C, T
27. Rear sprocket fasteners C, T C, T C, T C, T C, T C, T C, T C, T
28. Rear wheel rubber shock damper C, R C, R C, R C, R Replace at every 10000km
29. Silencer drain hole cleaning CL CL CL CL CL CL CL CL Clean at every 5000km
30. Cylinder head de-carbonising,
valve lapping & Replace valve oil seals CL CL CL Clean at every 15000km
31. Engine air breather tube R R Replace at every 20000km
32. Drive chain slackness adjustment C, A, L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate at every 500km
& lubrication A-slackness whenever reqd.
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd 3rd 4th 5th 6th 7th
750
5000
10000
15000
20000 25000
30000
Kms
Note - More frequent cleaning may be required when driving in dusty condition.
Periodic Maintenance & Lubrication Chart
23
1. Servicing 3 3 3 3 3 3 3 1st - 750 Kms / 30 Days
2nd onward @5000 Kms
2. Engine idling speed / CO% A A A A A A A A
3. Valve tappet clearance A A A A A A A A
4. Engine oil (Bajaj DTSI 10000 oil)* C, A R Top-up R Top-up R Top-up R Top-up@every 5000 Kms.
Replace in 1st service & at
every 10000 Kms
5. Oil strainer (Bajaj DTSI 10000 oil)* CL CL CL CL CL CL CL CL Clean at 5000 Kms
6. Paper oil filter R R R R R R R R Replace at every oil change
7. Spark plug functioning / Gap (2 nos.) C, A, R C, A C, A C, A R C, A C, A R Replace at every 15000km
V
8. Air cleaner element Clean / Replace CL, R CL CL CL R CL CL R Clean at every 5000Km
Replace at every 15000km
9. Air filter cover ‘O’ Ring R R Replace at every 20000km
10. Fuel cock sediment bowl cleaning CL CL CL CL CL CL CL
11. Carburettor float bowl cleaning CL CL CL CL Clean at every 10000km
12. Carburettor rubber duct C, R C C C C R C C Replace at every 20000km
13. Fuel pipes C, R C C C C R C C Replace at every 20000km
14. Battery electrolyte level C, A C, A C, A C, A C, A C, A C, A C, A
15. Clutch lever free play C, A C, A C, A C, A C, A C, A C, A C, A
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
750
2nd
5000
3rd
10000
4th
15000
5th
20000
6th
25000
7th
30000
Kms