Bajaj pulsar DTS-i - Engine Service Procedures

REMOVAL OF ENGINE FROM FRAME
Remove :
•
• Bolts
Drive sprocket cover LH.
(A)
Gear shift pedal (B)
•
Remove :
• Put OFF the fuel cock
• Side panel LH
• Side panel RH
Remove :
• Both Seat assembly by pulling the cable for seat lock release
located on LH side.
• Disconnect the negative terminal of the battery.
• Disconnect the wiring harness socket for fuel level Indicator.
• Fuel pipe connections and moisture drain pipe from fuel tank.
• Disconnect stator plate harness
• Disconnect neutral switch coupler
Remove :
• Engine oil temp sensor screw (B) and disconnect the wire
• Remove sensor and gasket
• Drain bolt and drain out the oil from engine.(A)
• Refit the drain bolt with gasket & tighten it.
Remove :
• Bolt (A)
• Petrol tank assembly.
A
AB
Engine Oil
Model
Pulsar 150 CC
Pulsar 180 CC
Grade
SAE 20W50 of API ‘SJ’ or ‘SL’ + JASO ‘MA’
Grade or Superior
SAE 20W50 of API ‘SJ’ or ‘SL’ + JASO ‘MA’
Grade or Superior
Quantity
Drain & Refill = 1000 ml.
Engine Overhaul = 1100 ml.
Pulsar 150/180 DTS-i
Service Station Manual
99
Dealer Development Center
Akurdi Pune