DISMANTLING ENGINE SUB ASSEMBLIES
Pulsar 150/180 DTS-i
Service Station Manual
123
Dealer Development Center
Akurdi Pune
Top End
Chain Tensioner Assembly :
It is not recommended to Dismantled Chain Tensioner Assly.
Clutch Assembly :
Remove :
• 4 bolts
Holder clutch
• 4 springs
• Clutch center
• Plain washer
• Belleville washer
• Disc clutch friction
• Plate clutch
• Plate clutch pressure (Wheel
clutch)
• Clutch housing
• Thrust washer - conical from inner ID
(A)
• (B)
(C)
(D)
(E)
(F)
(G)
Cylinder Head :
Using Sp. Tool : Valve Spring
Compressor - 37 1031 07
Using Sp. Tool : Adapter - 37 10DJ 78
Remove :
• 2 Cotter valve
• Valve spring retainer
• Springs inner
• Spring outer
• Valve from below
• Washer
• Valve steam seal
Similarly carry out the same procedure
to dismantle the other valve from the
cylinder head assembly.
(A)
(B)
(D)
(C)
(E)
(F)
(G)
A
B
D
C
F
E
14
8
12
10
5
7
6
7
6
7
6
4
6
3
A
B
C
D
E
F
G
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