ELECTRICAL CHECKING
PROCEDURES
Pickup Coil Resistance :
Meter +ve Meter -ve
ReadingRange Connections
2K
W
White/Red
Black/Yellow
215 20
ohm
+
Battery Charging Coil :
Meter +ve Meter -ve
ReadingRange
200
W
Blue/White Blue/White
0.9~1.1 W at 25 C
0
Stator Plate Coils Inspection :
• Disconnect stator plate coupler
• Set multi meter on ohm range. (Ohm Meter)
Pulsar 150/180 DTS-i
Service Station Manual
219
Dealer Development Center
Akurdi Pune
H. T. Coil Resistance Checking
Measuring & Testing Equipment : Multimeter
• Measure the primary winding resistance as follows
• Measure the secondary winding resistance as follows
• Remove the plug cap by turning it counter clockwise.
• If the value does not match as per, specifications replace the coil.
• If the meter reads as specified, the ignition coil windings are probably
good. However, if the ignition system still does not perform then check
spark output of HT coil using CDI / HT coil tester.
H. T. Coil
Primary
H.T. Coil
Secondary
20 K Ohms
Meter Range
4.5 ~ 5.5 K Ohms at 25 C
0
White / Yellow
Meter +ve
Connections
Black / Yellow
Meter -ve
Standard Value
200 Ohms
Meter Range
0.3 ~ 0.5 Ohms at 25 C
0
White / Yellow
Meter +ve
Connections
Black / Yellow
Meter -ve
Standard Value
H. T. Coil Spark Output Checking
S.N. LED Status
Glows
Glows
Glows
Does not
Glow
Conclusion
Spark Status
1.
2.
3.
4.
Continuous
Bluish Spark
No Spark
Intermittent
Spark
No Spark
Ignition system is OK
HT Coil / Spark plug / Plug cap
may be defective
HT Coil / Spark plug / Plug cap
may be defective
Check pick up coil & Exciter coil
if found OK then replace CDI