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Bandit INTIMIDATOR 12XPC - User Manual

Bandit INTIMIDATOR 12XPC
153 pages
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INTIMIDATOR 12XPC
Model No: __________________________
Serial No: __________________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Copyright 1/18
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
CHIPPER COMPONENTS
Serial Number
Model Number of Chipper
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
CLUTCH COMPONENTS
Brand
Clutch Serial Number
Clutch Model Number
INTIMIDATOR 12XPC
OPERATING & PARTS MANUAL
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270
MANUFACTURED BY BANDIT INDUSTRIES, INC
PHONE:
(
989
)
561-2270
PHONE:
(
800
)
952-0178 IN USA
FAX:
(
989
)
561-2273 ~ SALES DEPT.
FAX:
(
989
)
561-2962 ~ PARTS/SERVICE
WEBSITE: www.banditchippers.com
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Summary

Introduction, Specifications, and Serial Numbers

Attention: Information for Ordering Parts

Details required for ordering chipper, engine, and clutch replacement parts.

Introduction to the Manual and Warranty

Explains the manual's purpose and the use of signal words for safety.

Chipper Serial Number and Work Order Locations

Diagrams illustrating where to find serial and work order numbers on the chipper.

Equipment Specifications and Dimensions

Technical specifications including dimensions, weight, and tank capacities.

Safety Procedures and Warnings

California Proposition 65 Safety Warnings

Important warnings regarding potential health hazards as per California Proposition 65.

General Safety and Accident Prevention

Emphasizes preventing accidents through operator training and safety policies.

Key Safety Features Overview

Details on safety features like infeed pan extension, push paddle, hood pin, and disable plug.

Procedure for Unplugging a Chipper

Step-by-step instructions for safely clearing blockages in the chipper.

Essential Safety Guidelines and Warnings

Covers safety words, operator responsibilities, and general safety precautions.

Mandatory Safety Procedures and Material Handling

Critical safety rules for machine condition, material feeding, and hazard avoidance.

Feed Control Bar Operation and Adjustment

Correct operation of the feed control bar and its tension adjustments.

Transportation Safety and Machine Stabilization

Safety measures for transporting the chipper and stabilizing it.

Safety Procedures for Slope Operation

Guidelines for safe operation on ascending, descending, and side slopes.

Machine Operation and Controls

Machine Operation: Setup, Startup, and Basic Procedures

Instructions for site preparation, engine startup, and core machine operations.

Machine Orientation and Control Locations

Diagrams showing machine orientation and the basic layout of controls.

Control Operating Procedures

Detailed procedures for operating the feedwheel control bar and trap door.

Chipper Hood Engine Disable Plug Operation

Explanation of the chipper hood engine disable plug's safety function.

Optional Hydraulic Bump Bar Operation and Safety

Operation, safety, and troubleshooting for the optional hydraulic bump bar.

Engine Control and Operation Consultation

Guidance on consulting engine manufacturer manuals for specific controls.

Maintenance and Troubleshooting

Transportation Procedures Checklist

A checklist of steps to complete before transporting the machine.

Daily Startup and Maintenance Checks

Daily checks for safety decals, equipment, fasteners, guards, and hood hinge.

Weekly, Monthly, and Periodic Maintenance Schedules

Schedules for various maintenance tasks including weekly, monthly, and quarterly.

Torque Charts and Wheel Torque Requirements

Bolt torque specifications and basic wheel torque requirements.

Top 10 Chipper Maintenance Items

Essential maintenance items for optimal chipper performance and longevity.

Lubrication Chart and Component Points

Chart detailing lubrication points, frequency, and procedures for machine components.

Troubleshooting Common Chipper Problems

Guidance on diagnosing and resolving issues like poor chip quality and knife problems.

Knife Sharpening Procedures and Best Practices

Guidelines for safely and effectively sharpening chipper knives.

Chipper Knife Changing Procedure

Step-by-step instructions for safely changing chipper knives.

Anvil Adjustment and Clearance Checks

Procedures for adjusting the anvil and checking anvil to knife clearance.

Rope;Line Shear Clearance and Adjustment

Checking and adjusting the rope/line shear clearance.

Belt Tension Adjustment Procedures

Guidelines for adjusting belt tension on main and pump drive belts.

Coupler and Feedwheel Motor Installation Procedures

Instructions for installing and removing couplers and feedwheel motors.

Feedwheel Bearing Servicing and Replacement

Procedures for servicing or replacing feedwheel bearings.

Procedure for Unplugging the Chipper

Detailed steps for safely clearing blockages in the chipper.

Easy Climb Feed System Adjustment

Instructions for adjusting spring tension on the Easy Climb feed system.

Hydraulic Bump Bar Checks and Specifications

Details on bump bar protrusion, activation force, and troubleshooting.

Manual Yoke Lift Procedure

Instructions for manually lifting the yoke and top wheel for maintenance.

Tire Wear Diagnostics and Brake Adjustment

Guide to identifying tire wear patterns and recommended brake adjustment.

Hydraulic System Operations and Troubleshooting

Hydraulic System Warnings and Precautions

Important warnings regarding hydraulic leaks, pressure, and control operation.

Hydraulic Fluid Requirements and Specifications

Recommended hydraulic fluids, specifications, and viscosity grades.

Hydraulic Settings: Flows and Relief Pressures

Typical hydraulic relief pressure settings and flow rates at full engine RPM.

The Bandit Hydraulic System Overview

General information on the hydraulic system's efficiency and maintenance.

Hydraulic Pressure Check Kit Procedure

Instructions for using a pressure check kit to verify hydraulic pressure settings.

Checking Optional Hydraulic Components

Procedures for checking relief valves and other optional hydraulic components.

Hydraulic System Troubleshooting Guide

Common hydraulic problems and their possible causes and solutions.

Hydraulic Motor Check Out Procedures

Steps to check the hydraulic motor's performance and identify potential issues.

Hydraulic Pump Check Out Procedures

Procedures for testing the hydraulic pump's output.

Control Valve Detent Assembly and O-Ring Replacement

Instructions for disassembling and reassembling the control valve detent assembly.

Hydraulic Schematic Diagram (No Options)

Schematic illustrating the hydraulic system layout for machines without options.

Electrical System

Electrical Wiring Diagrams

Wiring diagrams for standard 6-prong plug and 6-wire main cable.

Parts and Components

Replacement Parts Section Overview

Information on ordering parts and machine orientation reference.

Infeed Hopper Components Assembly

Exploded view and part list for the infeed hopper components.

Chipper Components Assembly

Exploded view and part list for the main chipper components.

Chipper Knife and Hardware Parts

Part numbers and diagram for chipper knives and their mounting hardware.

Anvil Hardware Parts and Torque Specifications

Part numbers and torque specifications for anvil hardware.

Knife Saver Kit Components

Parts included in the Knife Saver Kit for knife maintenance.

Discharge Components Assemblies

Part lists and diagrams for standard and height-adjustable discharge assemblies.

Service Record Log

A log to record maintenance and service dates, descriptions, and amounts.

Hydraulic Components: System Schematic

Schematic diagram of the hydraulic system for machines without options.

Frame and Accessory Components

Parts and diagrams for the chipper's frame and various accessory components.

Fuel and Hydraulic Tank Components

Parts lists and diagrams for fuel and hydraulic tank assemblies.

Optional Components: Hydraulic Bump Bar

Parts and diagrams for the optional hydraulic bump bar system.

Bandit Controls System

Bandit Controls System Overview

Introduction to the Bandit control system for hand-fed chippers.

Control Panel Navigation and Startup Procedures

Instructions for using the main page and starting the engine via the control panel.

Control Panel: Mode Page Selection

How to select operating modes like Manual, Radio, or Tether.

Control Panel: Accessing Maintenance and Diagnostics

Instructions for navigating to maintenance status and diagnostic information screens.

Control Panel: Radio and Tether Function Checks

How to perform function checks on radio and tether inputs for proper operation.

Control Panel: Setup Page Parameter Adjustment

Instructions for adjusting parameters and settings on the setup page.

Control Panel: Autofeed Settings Configuration

Configuration of Autofeed system based on engine RPM settings.

Control Panel: Fuel Saver Mode Operation

Explanation of how Fuel Saver mode affects engine throttling and operation.

Control Panel: Feed Assist Functions

Operation of push button and manual winch feed assist functions.

Control Panel: Display Menu Settings Adjustment

Adjusting display settings like brightness, contrast, and language.

Control Panel: DPF Options and Regen Modes

Information on Diesel Particulate Filter (DPF) options and regeneration modes.

Control Panel: Faults and Diagnostic Messages

How to view and interpret system faults and diagnostic messages.

Control Panel: Service Reminders Configuration

Setting and managing service reminders for engine maintenance.

Control Panel: Other Engine Parameters Display

Viewing other engine monitoring parameters on the display.

Control Panel: Engine Service Tools Connection

Information on disconnecting the main controller for engine service tools.

Control Panel: Factory Settings and Bump Bar Option

Accessing factory settings and information on the Bump Bar option.

Control Panel: Program Notes and Engine Faults

Notes on system communication, engine faults, and their implications.

Control Panel: Inputs and FuelSaver Information

Details on system inputs, error counts, and FuelSaver time settings.

Bandit INTIMIDATOR 12XPC Specifications

General IconGeneral
BrandBandit
ModelINTIMIDATOR 12XPC
CategoryChipper
LanguageEnglish

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