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Need help?Do you have a question about the Bandit INTIMIDATOR 18XP/1590 and is the answer not in the manual?
Serial Number and Model Number of Chipper required for parts.
Brand, Serial Number, and Model Number of engine needed for parts.
Brand, Serial Number, and Assembly Number of clutch needed for parts.
Safety feature to push material safely from outside the infeed hopper.
Safety feature to position operator further from feedwheels.
Prevents hood pin removal when chipper disc is turning.
Disables engine if hood is not properly secured.
Emergency shut-off/reverse for hydraulic feedwheels.
Safety feature for hood security during operation.
Operates feedwheels forward, neutral, reverse, and stops them.
Shears or deflects winch lines or ropes entering the chipper.
Importance of proper fitting and maintenance for hood hinge and rest.
Use of sharp, good quality knives is crucial for safety and efficiency.
Essential PPE includes gloves, hard hat, face shield, etc.
Improves visibility of feed control bar and chipper rear.
Decals provide constant reminders for safe operation and maintenance.
Manuals contain extensive safety, service, and operational information.
Warning about diesel engine exhaust and reproductive harm.
How to properly operate the feed control bar for safe feeding.
Refers to track manufacturer's manual for operation and safety.
Critical lockout procedure steps before maintenance.
Visual guide showing general locations of various decals on the machine.
Explanation of how the autofeed system functions and settings.
Definitions of terms like PPR, Mag Pick-up, Reverse Valve, etc.
Guide to diagnose and resolve common autofeed problems.
Continues troubleshooting for autofeed issues like reverse operation.
Reference settings for autofeed systems based on engine types.
Steps for preparing the work site and setting up the machine.
Procedures for starting the engine and engaging the clutch.
Steps to safely shut down the chipper after operation.
Visual diagram showing the front, back, left, and right of the machine.
Illustrated guide to the location of controls and components.
Instructions for operating the feedwheel control bar and other controls.
Proper use of the feed control bar for safe feeding.
Procedure for adjusting feed control bar pivot and cable tension.
Safety guidelines and procedures for operating the winch.
Step-by-step instructions for operating the dynamic winch.
Operating procedures specific to the RKI winch system.
How the chipper hood engine disable plug ensures safety.
How to open/close air vents to adjust chip throwing.
Instructions for operating and maintaining the hydraulic bump bar.
Instructions for extending and retracting the sliding tongue.
Recommends consulting engine manuals for specific details.
Safety guidelines for loading and unloading the chipper.
Diagram showing the front, back, left, and right of the machine.
Daily checks for safety decals, equipment, and machine integrity.
Continues daily checks for drum assembly, feedwheels, and lubrication.
Continues daily checks for radiator, oil cooler, and air cleaner.
Weekly checks for anvil, shear bar, belts, and steel friction areas.
Monthly checks for towing hitch, hoppers, bearings, and brakes.
Hydraulic oil filter replacement and discharge swivel greasing.
Hydraulic oil change, suction screen replacement, and fuel tank cleaning.
Comprehensive daily checklist for all machine components.
Summary of weekly maintenance checks.
Summary of monthly maintenance checks.
Summary of 3-month maintenance checks.
Summary of yearly maintenance checks.
Torque specifications for various bolts based on size and thread.
Torque requirements for wheel lug nuts.
Key maintenance items to ensure chipper performance and longevity.
Continues top 10 maintenance items for engine, hydraulics, and feed system.
Chart outlining lubrication frequency and procedure for various components.
Visual reference for lubrication points on the chipper.
Detailed requirements for engine oil, coolant, clutch, and bearings.
Information about the chipper drum and knife installation.
Common problems with chipper performance and solutions.
Information on the Knife Saver Kit for extending knife life.
Proper techniques and warnings for sharpening chipper knives.
Step-by-step guide for safely changing chipper knives.
Instructions and diagrams for adjusting the chipper anvil.
Steps to check and set the proper anvil to knife clearance.
Detailed steps for adjusting the anvil position.
Information and warnings about the rope/line shear component.
Procedure for checking rope/line shear to knife clearance.
Steps for replacing the rope/line shear counter knife.
Steps for adjusting the rope/line shear.
General rules and procedures for adjusting belt tension.
Detailed procedures and diagrams for belt tension adjustment.
Instructions for installing the chip breaker assembly.
Steps for installing and removing couplers and feedwheel motors.
Procedures for servicing and changing chipper bearings.
Steps for replacing chipper bearings.
Steps for removing chipper bearings.
Continues procedures for servicing and changing chipper bearings.
Steps for installing chipper bearings correctly.
Procedures for servicing and changing Link Belt chipper bearings.
Steps for installing and removing taperlock couplers and feedwheel motors.
Procedures for servicing and changing feedwheel bearings with Grip Tight.
Step-by-step guide and safety warnings for unplugging the chipper.
Details on bump bar protrusion and activation force.
Visual guide for bump bar operation and lubrication of pivot points.
How to adjust spring tension on the easy climb feed system.
Steps to maintain the chipper's paint appearance and prevent rust.
Identifies tire wear patterns and their causes.
Specifications for hydraulic fluid viscosity and compatibility.
Guide to hydraulic fluid viscosity index and temperature ratings.
Reference settings for hydraulic flows and RPM at full engine speed.
Explanation of the hydraulic system and rules for component longevity.
Steps to check hydraulic pressure using a gauge.
Steps to check hydraulic pressure using a kit.
How to check relief valves in optional hydraulic components.
Steps to check yoke lift control valve and other components.
Guide to diagnose and resolve issues with the hydraulic system.
Steps for diagnosing and fixing hydraulic system issues.
Method to check hydraulic pump performance without a flow meter.
Method to check hydraulic pump performance using a flow meter.
Steps to check hydraulic motor function on machines with live hydraulics.
Guide for replacing control valve detent assembly and O-rings.
Diagram of the hydraulic system without optional features.
Diagram of the hydraulic system with optional components.
Wiring diagrams for standard 6-prong plug and 6-wire main cable.
Information required for ordering chipper replacement parts.
Information required for ordering engine replacement parts.
Information required for ordering clutch replacement parts.
Illustrated parts breakdown for discharge components.
Parts list for discharge components like hand cranks and swivel motors.
Parts list for manual discharge components.
List of various discharge assembly part numbers.
Parts list for the discharge system with a hydraulic flipper.
Parts list for the hydraulic pressure check kit components.
Diagram of the hydraulic system without optional features.
Diagram of the hydraulic system with optional components.
Hydraulic schematic detailing optional components like winch and flow control.
Parts list for the main relief block assembly.
Parts list for the dump valve relief block assembly.
Parts list for the dual solenoid autofeed plus valve.
Parts list for the single solenoid autofeed plus valve.
Parts list for various hose clamp assemblies.
Parts list for hose guards.
Parts list for the flow divider component.
Part numbers for various hose clamp assemblies.
Part numbers for hose guards of different lengths.
Part numbers for flow divider body and cartridge.
Illustrated parts breakdown for spring loaded control valves.
Illustrated parts breakdown for feedwheel control valves.
Parts list for spring loaded control valve components.
Parts list for feedwheel control valve components.
List of various control valves and their part numbers.
Illustrated parts breakdown for the optional sliding tongue.
Illustrated parts breakdown for the dynamic winch assembly.
Parts list for the dynamic winch system components.
Illustrated parts breakdown for the RKI winch assembly.
Parts list for the RKI winch system components.
Illustrated parts breakdown for the hydraulic activated last chance system.
Schematic and parts for the hydraulic activated last chance system.
Illustrated parts breakdown for the hydraulic tongue jack.
Illustrated parts breakdown for the radiator screen assembly.
Illustrated parts breakdown for the hydraulic bump bar.
Parts list for the hydraulic bump bar assembly and spring assist.
Illustrated parts breakdown for the optional pivoting tongue.
Lists controls for hand-fed chippers.
Information on the Fuel Saver control.
Information on the Radio control system.
Information on the Winch with Feed Assist control.
Information on the Dump Valve control.
Information on the Bump Bar control.
Details on the main display screen and engine starting sequence.
Navigating the main display, selecting modes, and understanding status indicators.
Explanation of mode selection and bypass function for autofeed.
Overview of MAINT1 INPUTS for system status and error counts.
Information on MAINT2 OUTPUTS for diagnosing system connections.
Function checks for radio and tether systems.
Details on radio system inputs and error counts.
Adjusting parameters like FuelSave Time and Fan Reverse Interval.
Accessing and adjusting factory settings for AutoFeed and FuelSaver.
Settings for AutoFeed based on engine speed and load.
Explanation of Fuel Saver mode and its settings.
Details on Fuel Saver settings and operation.
How to use push button feed assist with manual winch.
Operating the winch and feed assist with push button controls.
How electric feed assist works with winch functions.
Operating electric winch with feed assist and signal requirements.
Accessing the popup menu for display options.
Options for adjusting display settings like brightness and language.
Settings related to Diesel Particulate Filter (DPF) regeneration modes.
Procedure for viewing system faults and diagnostic messages.
Understanding LED indicators for warning and stop conditions.
How to view and adjust service reminders for engine oil and maintenance.
Viewing various engine parameters monitored by the system.
Using engine service tools and managing controller connection.
How the Bump Bar option works with the bypass valve.
Accessing and understanding factory settings for the chipper.
Notes on display communication, radio/tether, engine faults, and feed behavior.
Status of various system inputs like Hood Pin and E-Stop.
Explanation of FuelSaver settings and operation.
General
