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Bard MC4002-BC User Manual

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MC4002 Series Solid State
Dual Unit Lead/Lag Controller
INSTALLATION INSTRUCTIONS
&
REPLACEMENT PARTS LIST
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
www.bardhvac.com
Manual : 2100-614K
Supersedes: 2100-614J
Date: 4-1-21

Table of Contents

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Bard MC4002-BC Specifications

General IconGeneral
BrandBard
ModelMC4002-BC
CategoryController
LanguageEnglish

Summary

Getting Other Information and Publications

General Information

Explains operation, installation, and troubleshooting of the MC4002 controller.

Theory of Operation

Describes the controller's function in managing two air conditioners for redundancy and equal wear.

Controller Certifications and Specifications

Controller Certifications

Details FCC and CE compliance, and standards met by the MC4002 system.

Basic Controller Specifications

Outlines input power, outputs, stages, temperature ranges, and accuracy of the basic controller.

Mounting the Controller

Provides guidance on the physical placement and installation of the controller unit.

Temperature Sensor Logic and Connections

Temperature Sensor Logic

Explains how local and remote sensors are used for temperature control and averaging.

MC4002 Controller I/O Specifications

Details terminal connections for units, sensors, generator, and humidity controller.

Alarm Board Features and Fire Suppression

Alarm Board Specifications

Lists inputs and outputs for optional Base and Enhanced Alarm Boards.

Fire Suppression Circuit

Describes the connection for disabling the MC4002 and shutting down units via fire suppression.

Controller Operation Modes

Staging Delay Periods

Details the built-in delays for cooling and heating stages.

Blower Operation

Explains blower cycle control options and operation based on stages and sensors.

Advance (Swap) Lead/Lag Unit Feature

Describes how to swap lead and lag unit positions using the Advance button.

Programming the MC4002 Controller

MC4002 Controller Buttons and Function

Explains the function of controller buttons for operation and programming.

Controller Programmable Features

Lists and defines programmable features and their default settings.

Humidity Reduction Options

Synchronized Dehumidification

Details connecting a humidistat for synchronized dehumidification control.

Hot Gas Reheat Dehumidification

Explains humidity control using hot gas reheat coils and a humidistat.

Cooling Operating Sequences

Alternating Lead/Lag Configuration

Sequences for 1 and 2-stage compressors with and without economizers.

Non-Alternating Lead/Lead/Lag/Lag Configuration

Sequences for 2-stage compressors with and without economizers.

Heating Sequence of Operation

Units with Electric Heat

Describes heating operation for units with electric heat.

Heat Pumps with Electric Heat

Describes heating operation for heat pumps with electric heat.

Optional Remote Communication and Networking

Optional Remote Communication Board Specs

Details requirements and connections for the CB5000 Series Communication Board.

System Status and IP Setup

Describes accessing and viewing system status and configuring network IP settings.

Setpoints and User Management

Covers viewing and setting parameters, managing user access, and notification setup.

Set Trap Destination (SNMP)

Configuring SNMP traps for remote alarm notifications and MIB file structure.

Controller Wiring, Security, and Features

Controller Wiring

Guidance on wiring for different unit configurations and economizers.

Security (Locking) Feature

Explains how to lock the controller to prevent unauthorized changes.

Generator Run Feature

Describes signaling from a generator to lockout the lag unit.

Backup DC Power Connection

Details the connection for maintaining operation during commercial power outages.

Controller Connection Diagrams

1-Stage Air Conditioner Diagrams

Wiring diagrams for 1-stage AC units without economizers and with JADE economizers.

2-Stage Air Conditioner Diagrams

Wiring diagrams for 2-stage WA*S/WL*S series AC units without economizers.

Heat Pump Diagrams

Wiring diagrams for W**HB/W**HC and WH/W**H/SH/S**H series heat pumps.

Single Unit Application Diagram

Wiring diagram for a single unit application with an alarm board.

Alarm Wiring and Functions

Alarm Wiring Strategy

Explains NO/NC wiring for alarms and grouping capabilities.

2nd Stage Cooling Alarm

Details the availability and potential nuisance conditions of the 2nd stage cooling alarm.

Refrigerant Pressure Alarms

Describes how to connect terminals for high/low refrigerant pressure lockout alarms.

Emergency Ventilation Sequence

Explains sequences for emergency ventilation using economizers.

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