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Bard MEGA-TEC W120AP User Manual

Bard MEGA-TEC W120AP
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Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
www.bardhvac.com
Manual: 2100-671
Supersedes: NEW
Date: 12-17-18
SERVICE INSTRUCTIONS
MEGA-TEC
TM
WALL-MOUNT AIR CONDITIONER
Model W120AP
NOTE: LC6000 controller is required for operation when W120AP
units are used.

Table of Contents

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Bard MEGA-TEC W120AP Specifications

General IconGeneral
BrandBard
ModelMEGA-TEC W120AP
CategoryAir Conditioner
LanguageEnglish

Summary

GENERAL INFORMATION

Multi-Stage Cooling System

Describes the Bard cooling system composed of MEGA-TEC units and LC6000 controller.

USING THE TEC-EYE™ INTERFACE

TEC-EYE Hand-Held Service Tool

Explains the TEC-EYE tool for diagnostics, setup, and operation of the MEGA-TEC unit.

TEC-EYE Menu Structure

Outlines the hierarchical menu structure of the TEC-EYE interface for navigating functions.

System Tests and Configuration Defaults

Executing a Run Test Procedure

Performs a diagnostic test of all unit functions to quickly determine operation.

OPERATION AND ALARM HANDLING

Unit On/Off Control

Describes how to turn the wall-mount unit on or off using the TEC-EYE.

Alarm Adjustment and Clearing

Covers acknowledging active alarms and clearing cleared alarm conditions and logs.

Temperature Control Functions

Return Air Temperature Sensor

Monitors space temperature in orphan mode; uses a 10k ohm NTC thermistor.

Orphan Mode and System Operation

Orphan Mode Explained

Allows unit operation without the LC6000, using the return air sensor for control.

Cooling Modes: With and Without Economizer

Describes cooling stages with and without an economizer, including free cooling.

Electronic Expansion Valve (EEV) System

EEV Components and Operation

Describes the EEV as a stepper motor controlling refrigerant flow for superheat.

System Pressures and Suction Transducer

Suction Pressure Transducer Function

Monitors suction system pressures for refrigerant circuit 1 and 2.

Suction Temperature and Freeze Alarms

Suction Temperature Sensor

Used to calculate superheat and control the EEV; measured with a 10k ohm NTC thermistor.

Evaporator Freeze Condition Alarm

Detects potential ice buildup on the evaporator coil and deactivates the compressor.

EEV Operation and Indoor Airflow Components

EEV Superheat Control Strategy

EEV opens/closes to maintain 10° superheat; low superheat triggers aggressive closing.

Blower Status and Filter Monitoring

Filters and Dirty Filter Switch

Unit uses MERV 8 filters; dirty filter switch indicates replacement need.

Condenser Fan Control and Pressure Sensors

Liquid Pressure Sensor Function

Monitors liquid line pressure for fan speed control and system monitoring.

Temperature Sensors and Condenser Fan Operation

Liquid Temperature Sensor

Monitors liquid refrigerant temperature leaving the condenser.

Compressor Components and Start-Up

Discusses three-phase scroll compressor start-up and rotation verification.

Compressor Control Module (CCM) Functions

Compressor Control Module (CCM) Overview

Explains the CCM's role in managing compressor operation, including timers and protection.

Short Cycle Protection

Prevents frequent compressor cycling, adjustable from 30 seconds to 5 minutes.

Compressor Safety and Operation

High Pressure Safety Switch

Safety device that opens if system pressure reaches 650 PSIG.

Compressor Operation Parameters

Details minimum on/off times and stabilization periods for compressor stages.

REFRIGERANT INFORMATION AND SAFETY

General Refrigerant Handling Guidelines

Guidelines for using R-410A refrigerant, including equipment and safety.

Critical Safety Practices

Critical safety precautions for handling R-410A and polyol ester oil.

MAINTENANCE PROCEDURES

Standard Maintenance Procedures

Step-by-step guide for routine maintenance tasks on the unit.

TROUBLESHOOTING SPECIFIC SENSORS

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