Barko Hydraulics 595ML - Default Chapter; Table of Contents

TABLE OF CONTENTS
INTRODUCTION ........................................................ 3
Introduction .........................................................4
Abbreviations and Symbols .................................5
Hydraulic Pressure Warning Sheet ......................6
Warranty ..............................................................7
Know Your Machine............................................. 8
Safety Summary .................................................9
Fire Prevention ....................................................14
Model Description ................................................15
MAINTENANCE ......................................................... 16
A. Preventive Maintenance .................................... 16
Safety While Servicing ........................................17
Preventive Maintenance ...................................... 18
Special New-Machine Instructions .......................18
Service Schedule ................................................19
Lubrication Points ................................................22
Fluid Specifications ............................................. 23
Special Torque Specifications .............................25
General Torque Specifications .............................26
B. Hydraulic System .............................................. 27
Hydraulic Pressure Settings (595 ML CRL) ..........28
Machine Function Speeds ...................................28
Hydraulic Pressure Adjustment ...........................29
Pump Adjustment CRL (Sauer Tandem) ..............30
Sauer-Danfoss Plus1 Module ..............................31
K170 Upper Valve Adjustments ........................ 32
Hydraulic Reservoir Maintenance.........................35
Hydraulic Filter Maintenance................................36
Eliminating Air From The System ........................ 38
Hydraulic Fittings, Hoses & Tubing......................39
Hydraulic Cylinder Maintenance...........................40
Swing Motor Gearbox Maintenance (1010D) ........42
Attaching Slasher Saw ........................................43
C. Electrical System Maintenance ........................ 44
Electrical System Maintenance ...........................45
Electrical System Description .......................... 45
Electrical System Inspection ............................ 45
Battery Disconnect Switch ...............................45
Using an Extra Battery to Start Machine ..........46
Installing a New Battery....................................47
Alternator Drive Belt Adjustment ......................47
Alternator Maintenance.....................................47
Trouble Shooting the Electrical System............ 49
Electric Collector Maintenance ............................ 50
Air Conditioner Maintenance ................................53
Refrigerant........................................................53
Checking/Adding Refrigerant ............................54
Air Conditioner Trouble Shooting ......................55
Air Conditioner Charging ................................... 63
D. Power Unit Maintenance ................................... 67
Engine Maintenance ............................................68
Pump Drive Maintenance.....................................69
Two, Three and Four Pad Pump Drives ............ 69
Single Pad Pump Drives ..................................72
Disconnect Clutch (optional) .............................72
Air Cleaner Maintenance......................................73
E. Structural Maintenance ..................................... 77
Turntable Bearing Maintenance ...........................78
Crawler Maintenance ...........................................82
TROUBLE SHOOTING .............................................. 84
Engine ..............................................................85
Hydraulic System .............................................86
Electrical System ............................................. 87
Machine Operations .........................................88
DECALS .................................................................... 89