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Batco 2435FL - User Manual

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Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512120 R3
Revised: August 2017
Portable Grain Belt Conveyor
S-Drive Field Loader
Operators Manual
This manual applies to the following models:
FX1535FL FX1545FL 1835FL FX2045FL 2435FL
Gas and Electric Drives
Original Instructions

Table of Contents

Questions and Answers

  • J
    Jonathan WatersAug 21, 2025
    Why is my Batco 2435FL conveyor belt slipping?
    • C
      Carolyn EsparzaAug 22, 2025
      Conveyor belt slippage in your Batco Accessories can occur due to several reasons. It might be that the conveying belt is loose, in which case you should tighten and align the belt. Another cause could be worn or damaged drive roller lagging, which requires drive roller lagging replacement. Loose drive belts can also cause this issue, so ensure you tighten the belts. In cold conditions with high humidity, the belt may freeze to the tube, so remove the conveyor from the humid area and warm the belt to de-ice it.
  • A
    Anthony ScottSep 4, 2025
    How to fix grain leaking from conveyor discharge between hood and belt of Batco Accessories?
    • P
      Paul JimenezSep 4, 2025
      If grain is leaking from the conveyor discharge between the hood and belt of your Batco Accessories, it's likely that the belt speed is too fast, causing the hood to plug. Decrease the belt speed to resolve this.
  • S
    Sara ThompsonSep 2, 2025
    How to resolve excessive conveyor belt edge fraying on Batco Accessories?
    • A
      Alyssa HendersonSep 3, 2025
      Excessive conveyor belt edge fraying on your Batco Accessories is typically due to the belt not being aligned. Align the belt to resolve this issue.
  • M
    Michelle WheelerSep 1, 2025
    What to do if grain leaking from conveyor discharge between belt and tube of Batco Accessories?
    • B
      Bridget GreenSep 1, 2025
      If grain is leaking from the conveyor discharge between the belt and tube of your Batco Accessories, it is most likely because the belt is not aligned (centered). To fix this, align the belt.
  • V
    Vicki NelsonAug 30, 2025
    What causes low capacity for some grains in Batco Accessories?
    • C
      Curtis JohnstonAug 31, 2025
      The low capacity for some grains in your Batco Accessories is usually because smaller and smoother grains will slide at shallower angles. To resolve this, reduce the conveyor height.
  • C
    Claudia MorganAug 29, 2025
    Why is my Batco 2435FL conveyor belt loose?
    • K
      Kenneth SalazarAug 29, 2025
      A loose conveyor belt on your Batco Accessories can be attributed to a couple of reasons. Over time, the belt stretches, so re-tension the belt. If the belt is fully tensioned, you may need to shorten the belt and re-lace it.
  • U
    ubartlettAug 27, 2025
    How to fix grain leaking from conveyor hopper of Batco 2435FL?
    • A
      ashleyrichardsonAug 27, 2025
      If grain is leaking from the conveyor hopper of your Batco Accessories, several issues could be the cause. The belt might not be aligned (centered), so align the belt. The flashing could be installed incorrectly or worn, so inspect the flashing for wear and replace it if required. The hopper cloth may be worn or damaged, so replace the damaged hopper cloth. Finally, if equipped, the transition filler rings might be worn, so replace the transition filler rings.
  • T
    Tyler ByrdAug 27, 2025
    What to do if my Batco Accessories hydraulic winch will not raise conveyor?
    • J
      Jessica NguyenAug 27, 2025
      If the hydraulic winch on your Batco Accessories is not raising the conveyor, consider these potential issues. The relief valve pressure might be set too low, so adjust the relief valve pressure. Additionally, the oil level could be too low, so check the oil level. Finally, the pump might be worn out, requiring a replacement.
  • V
    Victor ChanAug 25, 2025
    What to do if my Batco 2435FL machine operates slowly?
    • S
      sethhamptonAug 25, 2025
      If your Batco Accessories machine is operating slowly, several factors could be responsible. The oil might be hot, so check the oil level and add oil if required, using general-purpose ISO 32 hydraulic oil. There could also be a blockage in the hydraulic lines, such as a blocked or kinked suction hose. Additionally, the power source may not be producing enough oil volume or pressure, so try speeding up the engine to produce more flow/pressure. The cushion block might need adjusting; in this case, adjust the valve on the cushion block by turning it inward 1/8 of a turn at a time. Finally, if equipped, the filter could be plugged, so change the filter.
  • R
    Raymond CooperAug 23, 2025
    How to fix low conveying capacity of Batco 2435FL?
    • G
      Gabriel FergusonAug 23, 2025
      If your Batco Accessories has a low conveying capacity, there are several potential causes. First, the conveyor angle might be too high, so re-position it with a lower tube angle. Second, the belt speed might be incorrect, so verify and adjust it to the appropriate speed. Third, the conveyor belt may be slipping, so tighten the conveyor belt. Finally, slipping drive belts can also cause this issue, so tighten those belts.

Summary

Safety Information and Precautions

Safety Alert Symbols and Signal Words

Understand the meaning of safety alert symbols and signal words (Danger, Warning, Caution, Notice).

General Safe Operating Principles

Follow fundamental safety practices for operation, maintenance, and work area.

Hazardous Situations and Mitigation

Identify and avoid hazards like overhead power lines, moving parts, and upending.

Power Source Specific Safety

Safety measures for gas engines, electric motors, and hydraulic systems.

Transporting the Conveyor

Conveyor Placement and Setup

Operating the Conveyor

Core Operation Safety Rules

Essential safety practices to follow during conveyor operation.

Emergency Procedures

Steps for emergency shutdown, restarting, and handling full tubes.

Maintenance Procedures and Schedule

Maintenance Safety and Schedule

Safety guidelines and recommended schedule for conveyor maintenance.

Conveyor Belt System Maintenance

Adjusting belt tension, alignment, pinch rollers, and replacing lacing/belts.

Troubleshooting Common Issues

Conveyor Performance and Belt Issues

Resolving problems related to capacity, belt slipping, and material leakage.

Hydraulic and Mover Kit System Malfunctions

Troubleshooting hydraulic leaks, slow operation, and mover kit failures.

Batco 2435FL Specifications

General IconGeneral
Model2435FL
CategoryAccessories
Frame MaterialSteel
FoldableYes
Transport WheelsYes
TypeConveyor

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