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Bauer POSEIDON PE 200-TE - User Manual

Bauer POSEIDON PE 200-TE
150 pages
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Table of Contents

Questions and Answers:

Bauer POSEIDON PE 200-TE Specifications

General IconGeneral
PowerElectric
Frequency50 Hz
Capacity200 l/min
Max Pressure330 bar
Air Delivery200 l/min
Noise Level82 dB
Operating pressure330 bar
Voltage400 V
Tank CapacityNo tank

Summary

Preface

Manufacturers Details

Contact information and address for BAUER KOMPRESSOREN, including phone and fax.

About This Manual

Explains the purpose, content, target audience, and revision policy of the manual.

Symbols Used

Defines the meaning of various symbols used throughout the manual for warnings and information.

About This Product

Covers product identification, intended application, and minimum scope of supply.

Product Variants and Options

Details different compressor unit variants and optionally available equipment.

Applied Standards

Lists applied standards and provides information on the CE mark and conformity.

For Your Safety

Intended and Improper Use

Defines correct usage and consequences of incorrect operation and liability.

Warning Systems and Machine Markings

Explains hazard classes, warning structure, and danger symbols on the machine.

Fundamental Safety Information

Covers general safety measures, dangers due to electric current, and pneumatics.

Safety During Handling and Operation

Provides instructions for safe transport, operation, maintenance, cleaning, and pressure vessels.

Instructions Regarding Emergency

Outlines behavior in case of faults/emergencies and procedures for restarting the unit.

Organisational Responsibilities and Personnel

Covers company duties, personnel selection, qualification, and duties.

Safety Regulations

Lists applicable safety regulations for the Federal Republic of Germany.

Product Description

Structure and Function

Details the physical structure, function schematic, and operating principles of the compressor unit.

Display and Control Elements

Describes display elements like B-TIMER, B-SECURUS, and control system components.

Filling Equipment and Operating Modes

Explains the filling equipment and the manual and semi-automatic operating modes.

Technical Data

Compressor Unit Specifications

Provides detailed technical specifications for various PE compressor models (200-TB, 200-TE, etc.).

Compressor Block and Filter System Data

Details technical data for the compressor block IK120 and filter systems P21, P31, P41.

Motor Specifications

Refers to motor rating plate for technical data concerning the motor.

Transport and Storage

Transport Procedures

Details steps for checking cargo, preparing for transport, and safe transportation methods.

Storage and Preservation Guidelines

Provides guidance on selecting storage locations, preparation, preservation, and inspection during storage.

Installation

Installation Site Preparation

Ensures the installation site meets ambient conditions, stability, and space requirements.

Unit Installation

Guides on installing the unit, considering sunlight, flammables, access, and ventilation.

Electrical Connection and Acceptance

Details electrical connection safety and the process for unit acceptance inspection.

Commissioning and Operation

Unit Start-up Procedures

Guides on initial, post-downtime start-up, motor rotation check, and B-TIMER preparation.

Normal Operation and Monitoring

Details switching the unit on/off, monitoring operation, and handling emergencies.

Special Operations and B-TIMER

Covers emergency behavior, operating the B-TIMER, and filling operations.

Troubleshooting

Fault Finding by Component

Provides troubleshooting steps for drive motor, compressor block, condensate drain, electrical system, and B-TIMER errors.

Maintenance

Maintenance Procedures Overview

Emphasizes evidence of maintenance and refers to the maintenance table for scheduled tasks.

Maintenance Resources and Materials

Lists bolt torques, tightening sequences, lubricants, oils, adhesives, sealants, test mediums, and filter cartridges.

Lubricating Oil System Maintenance

Details checking oil level, oil change, changing oil type, and venting the oil pump.

Filter System Maintenance

Includes suction filter replacement, general advice, load cycle checks, de-pressurizing, cartridge service life, and purifier cartridge change.

Valve and Fitting Maintenance

Covers pressure retention valves, filling equipment, safety valves, and pressure gauges, intake/pressure valves.

Automatic Condensate Drain and Timer Adjustment

Guides on checking the automatic condensate drain function and adjusting the timer settings.

Electrical and Drive System Maintenance

Details maintaining electrical systems, final pressure switch, B-TIMER battery, motor, and V-belt.

Disassembly and Disposal

Decommissioning and Unit Disposal

Provides instructions for shutting down, de-pressurizing, draining, and environmentally responsible disposal of the unit.

Appendix

Declaration of Conformity

Provides an example of the conformity declaration delivered with the machine.

Electrical Connection Values

Tables listing connection values for three-phase motors at different voltages (230V, 400V/500V).

Filter Cartridge Replacement Intervals

Provides tables for determining cartridge service life based on operating hours, cylinder fillings, and conditions.

Maintenance Records

Includes forms for operator training, maintenance schedules, and cartridge change records.

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