EasyManua.ls Logo

Baumer EAL580 MT Series User Manual

Default Icon
74 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
11.20· 174.02.072/6
Subject to modification in technic and design.
www.baumer.com Errors and omissions excepted.
Manual
Absolute encoders EAx with PROFINET interface
Firmware Version V1.2.0 and later
Question and Answer IconNeed help?

Do you have a question about the Baumer EAL580 MT Series and is the answer not in the manual?

Baumer EAL580 MT Series Specifications

General IconGeneral
TypeMedia Converter
InterfaceEthernet
SeriesEAL580
ModelMT
Data Rate10/100 Mbps
Connector TypeRJ45
Power Supply24 V DC

Summary

1. Introduction

1.1. Scope of delivery

Details what is included in the delivery of the encoder.

1.2. Product classification

Classifies the encoder products based on their type.

2. Safety and operating instructions

Intended use

Specifies the intended purpose and limitations of the encoder.

Personnel qualification

Outlines the required qualifications for installing and assembling the product.

Maintenance

Details maintenance requirements and warnings about opening the encoder.

Disposal

Provides guidelines for the disposal of electronic components.

Mounting

Covers mounting instructions for solid and hollow shaft encoders.

Electrical commissioning

Instructions for electrical connection and safety precautions.

3. Commissioning

3.1. Mechanical mounting

Instructions for mounting shaft and hollow shaft encoders.

3.2. Electrical connection

Details electrical connection aspects including cabling.

3.2.1. Cabling

Describes PROFINET cable types and specifications.

3.2.2. Connecting

Details the M12 connectors for PROFINET and power supply.

Pin assignment

Shows pin assignments for supply voltage and PROFINET connectors.

3.2.3. Push Button for Preset / Reset

Explains the function of the push button for reset and preset operations.

4. Engineering (Siemens® Step7®)

4.1. Importing the GSDML file

Steps to import the GSDML file for encoder implementation.

Hardware catalog entry

Shows where the encoder appears in the Step7 hardware catalog.

4.2. Encoder integration into the project

Steps for dragging modules and telegrams into the project.

4.3. Assigning the device name

Explains the need to assign a unique device name in PROFINET.

4.3.1. Setting the device name in the Project

How to manually set the device name in HW Config.

4.3.2. Automatic Name Assignment

Describes the process of automatic device name allocation.

4.3.3. User-operated name assignment

Step-by-step guide for assigning the device name via network scan.

4.4. Real-Time Class Selection

Overview of RT and IRT classes for PROFINET communication.

4.4.1. Domain Management

How to access and configure Domain Management for bus properties.

4.4.2. Real-Time (RT) Class 1

Details RT Class 1, cycle times, and topology planning.

4.4.2.1. Address assignment within the process image

Assigning input/output addresses within the PLC's process image.

4.4.2.2. Synchronization Setup

Configuring synchronization settings for RT Class 1.

4.4.3. Isochronous Real-Time (IRT) Class 3

Explains IRT Class 3, signal delays, and topology planning.

4.4.3.1. Address assignment within the process image

Assigning addresses for IRT Class 3 within the process image.

4.4.3.2. Synchronization Setup

Configuring synchronization for IRT Class 3.

4.4.3.3. IO system assignment to Synchronous Cycle Interrupts

Assigning IO system to synchronous cycle interrupts (OB61).

4.5. Topology Planning

Mandatory planning for IRT Class 3 and device replacement.

4.6. Parameterization

Accessing and configuring encoder parameters.

4.6.1. Encoder Class Selection

Explains different encoder classes and their parameter effects.

4.6.2. Compatibility Mode

Details compatibility modes for profiles V3.1 and V4.1.

4.6.3. Measuring Units per Revolution

Setting singleturn resolution and its impact.

4.6.4. Total measuring range

Setting the total measuring range for the encoder.

4.6.5. Code Sequence

Defining position/speed behavior based on rotation.

4.6.9. Scaling Functionality

How scaling functionality affects parameter interpretation.

4.6.10. Preset affects G1_XIST1

Determines if preset affects G1_XIST1 and G1_XIST2.

4.6.11. Alarm Channel Control

Controls transmission of diagnostic alarms based on profile.

4.6.12. Maximum Master Sign-of-Life Failures

Tolerated failures for monitoring master life sign.

4.6.13. Gear factor: activation

Activates gear factor for outputting position based on gearbox mounting.

4.6.14. Gear factor: numerator

Setting the numerator for gear factor calculation.

4.6.15. Gear factor: denominator

Setting the denominator for gear factor calculation.

4.6.16. Gear factor: parametrization

Valid combinations for gear factor parameters.

4.6.17. Important Note for Multiturn Encoder Operation

Details on endless operation and referencing for multiturn encoders.

4.7. Implementation of system functions for alarm handling

Implementing OB82 and OB86 for alarm handling.

4.7.1. I/O Point Fault OB (OB82)

Supported channel-specific diagnostic alarms.

4.7.2. Loss Of Rack Fault - OB (OB86)

Triggering of OB86 for encoder accessibility events.

4.8. Compilation and load of hardware and software configuration

Steps to compile and export the project to PLC.

4.9. Restore Factory Defaults

Procedures for restoring factory default settings.

4.9.1. Factory Setup using the Engineering Tool

Restoring encoder settings to factory defaults via the tool.

5. Engineering (Siemens® TIA Portal®)

5.1. Importing the GSDML file

Steps to import the GSDML file in TIA Portal.

Hardware catalog entry

Shows encoder in TIA Portal hardware catalog.

5.2. Inserting the encoder into the network

Dragging encoder head module and establishing connections.

5.3. Device name allocation

Assigning a unique device name in PROFINET network.

5.3.1. Device name allocation in the project

Setting the device name directly in the project.

5.3.2. Automated name allocation

Automatic allocation of device name based on conditions.

5.3.3. User-operated name allocation

Assigning device name via network scan in TIA Portal.

5.4. Real-Time Class Selection

Supported RT and IRT classes for TIA Portal.

5.4.1. Domain Management

Accessing Domain Management in TIA Portal.

5.4.2. Real-Time (RT) Class 1

Details RT Class 1 in TIA Portal.

5.4.2.1. Address assignment within the process image

Assigning addresses in TIA Portal for RT Class 1.

5.4.2.2. Selecting the update time

Setting update time for RT mode in TIA Portal.

5.4.3. Isochronous Real-Time (IRT) Class 3

Details IRT Class 3 in TIA Portal.

5.4.3.1. Address assignment within the process image

Assigning addresses in TIA Portal for IRT Class 3.

5.4.3.2. Selecting the update time

Setting update time for IRT mode in TIA Portal.

5.4.3.3. Encoder projecting as a technology object

Configuring encoder as a technology object in TIA Portal.

5.5. Topology planning

Topology planning in TIA Portal for IRT Class 3.

5.6. Parameterization

Configuring encoder parameters in TIA Portal.

5.7. Implementation of system functions for alarm handling

Implementing alarm handling functions in TIA Portal.

5.7.1. I/O Point Fault OB (OB82)

Supported diagnostic alarms in TIA Portal.

5.7.2. Loss Of Rack Fault - OB (OB86)

Triggering OB86 in TIA Portal.

5.9. Restore Factory Defaults

Procedures for restoring factory default settings.

5.9.1. Factory Setup using the Engineering Tool

Restoring defaults in TIA Portal.

5.9.2. Parameter reset using the optional push button

Resetting parameters via push button.

6. PROFINET operation

6.1. PLC (IO Controller)

Initializing the PROFINET bootup with IO Controller.

6.2. Operating status indicator (LEDs)

Explains the meaning of encoder LEDs for status indication.

6.3. Link/Activity (L/A) LEDs

Details the status of Ethernet port link/activity LEDs.

6.4. Input and output data

Describes different telegram types and their data.

6.4.1. Telegram 870: 32 Bit I/O

Details telegram 870 for 32-bit input/output.

6.4.2. Telegram 100: 32 Bit I/O + 16 Bit Speed

Details telegram 100 with speed data.

6.4.3. Telegram 101: 32 Bit I

Details telegram 101 for 32-bit input only.

6.4.4. Telegram 860: 32 bit I/O + 32 bit Speed

Details telegram 860 with speed data.

6.4.5. PROFIdrive telegram 81

Structure and meaning of PROFIdrive telegram 81.

6.4.6. PROFIdrive Telegram 82

Structure and meaning of PROFIdrive telegram 82.

6.4.7. PROFIdrive Telegram 83

Structure and meaning of PROFIdrive telegram 83.

6.4.8. Control Word STW2

Explanation of bits within Control Word STW2.

6.4.9. Control Word G1_STW1

Explanation of bits within Control Word G1_STW1.

6.4.10. Status Word ZSW2

Explanation of bits within Status Word ZSW2.

6.4.11. Status Word G1_ZSW1

Explanation of bits within Status Word G1_ZSW1.

6.5. Speed

How speed values are provided and filtered.

6.5.1. Speed Measuring Unit

Defining the unit for speed measurement.

6.5.2. Speed Update Period

Configuring the update period for speed values.

6.5.3. Speed Filter Depth

Configuring the depth of the speed filter.

6.6. Preset function

How to trigger and perform preset operations.

6.6.1. Preset in standard telegrams

Performing preset with standard telegrams.

6.6.2. Preset in PROFIdrive telegrams 81 to 83

Performing preset with PROFIdrive telegrams.

6.6.3. Preset using the Push Button

Performing preset operation using the encoder's push button.

7. Acyclic parameters

7.1. Acyclic data communication

Overview of acyclic data communication.

7.2. I&M functions (identification and maintenance)

Support for I&M functions for identification and maintenance.

7.3. Base Mode Parameter

Accessing parameters using Base Mode Parameter Access.

7.3.1. Write access

Describes the process for writing parameters.

7.3.2. Read access

Describes the process for reading parameters.

7.3.3. Base Mode Parameter Access

Details the request block structure for parameter access.

7.4. Supported parameters

Lists supported parameters.

7.4.1. PROFIdrive Parameters

Lists supported PROFIdrive parameters.

7.4.2. Interface Parameters

Lists supported interface parameters.

7.4.3. Encoder Parameters

Lists supported encoder parameters.

7.4.4. Parameter 922: Telegram selection

Details on selecting the telegram type.

7.4.6. Parameter 964: Drive Unit identification

Parameter for reading drive unit identification data.

7.4.7. Parameter 965: Profile identification number

Parameter for reading profile ID and version.

7.4.8. Parameter 974: Base Mode Parameter Access service identification

Parameter for reading parameter access service identification.

7.4.9. Parameter 975: DO identification

Parameter for reading encoder object identification.

7.4.10. Parameter 979: Sensor format

Parameter for reading user configuration, revolutions, resolution.

7.4.11. Parameter 980: Number list of defined parameter

Parameter to read a list of all supported parameters.

7.4.12. Parameter 61000: NameOfStation

Parameter to read the station (encoder) name.

7.4.13. Parameter 61001: IpOfStation

Parameter to read the encoder's IP address.

7.4.14. Parameter 61002: MacOfStation

Parameter to read the encoder's MAC address.

7.4.15. Parameter 61003: DefaultGatewayOfStation

Parameter to read the default gateway IP address.

7.4.16. Parameter 61004: SubnetMaskOfStation

Parameter to read the subnet mask.

7.4.17. Parameter 65000: Preset Value

Parameter to set the encoder position to a preset value.

7.4.18. Parameter 65001: Operating status

Parameter for reading current operating status and parameters.

7.5. Vendor-specific parameters

Lists vendor-specific parameters available since firmware v1.3.0.

7.5.1. Temperature

Reading the temperature via request.

7.5.2. Serial number

Reading the serial number via request.

8. Troubleshooting – Frequently Asked Questions – FAQ

8.1. FAQ: Project Work

FAQs related to project work.

8.1.1. Where do I get an encoder manual?

Information on obtaining the encoder manual.

8.1.2. Where do I get the GSDML file?

Information on obtaining the GSDML file.

8.2. FAQ: Operation

FAQs related to encoder operation.

8.2.1. What is the significance of the LEDs provided at the encoder?

Explanation of encoder LED status indications.

8.2.2. How to adapt the resolution?

Adjusting encoder resolution via parameterization.

8.3. FAQ: Troubleshooting

FAQs related to troubleshooting encoder issues.

8.3.1. No encoder communication (BF LED active)

Troubleshooting steps for no encoder communication.

8.3.2. No encoder communication

Troubleshooting for SF LED lit red and no communication.

8.3.3. No position data

Troubleshooting steps when no position data is received.

8.3.4. PLC error LED is lit

Troubleshooting when PLC error LED is lit.

9. Appendix A

9.1. Software Change Log (from firmware V1.2.2 to V1.3.0)

Log of changes between firmware versions.

Related product manuals