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Belarus 80.1 User Manual

Belarus 80.1
381 pages
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BELARUS
80.1/82.1/820
80-0000010B OM
OPERATION MANUAL
2015

Table of Contents

Questions and Answers:

Belarus 80.1 Specifications

General IconGeneral
BrandBelarus
Model80.1
CategoryTractor
LanguageEnglish

Summary

Introduction

Standard Symbols

Tractor Description and Operation

Assignment of Tractor

Details the intended use and primary agricultural operations for BELARUS tractors.

Technical Specifications

Presents key parameters and technical specifications for BELARUS tractor models.

Tractor Composition

Describes the structural components and systems of the BELARUS tractor.

Vibration Level at Operator's Working Place

Details permissible vibration levels in vertical and horizontal directions for operator comfort.

Marking of Tractor

Explains the location and application of tractor identification nameplates and numbers.

Packing

Specifies that the tractor is shipped to the customer without packing.

Controls and Instruments

Layout of Controls and Instruments

Illustrates and lists controls and instruments located within the tractor cabin.

Switches of the Instrument Dashboard

Details the function and operation of various switches on the instrument dashboard.

Upper Dashboard Unit of Button Switches and Rear Window Wiper Switch

Explains the operation of switches for windscreen wipers and auxiliary lights.

Cab Heater Fan Control

Describes the operation and elements of the cab heater fan for heating and ventilation modes.

Instrument Board

Details the indicators and pilot lamps on the instrument board and their functions.

Pilot Lamps Unit

Explains the operation and function of pilot lamps and buttons in the instrument board.

Tachospeedometer

Provides general information and operational procedures for the tachospeedometer.

Steering

Covers general information on steering systems and adjustments for the steering wheel.

Parking Brake Control

Explains the operation of the parking brake control lever.

Tractor Pedals and Rear Axle Differential Lock Control

Details the function of tractor pedals and the control of the rear axle differential lock.

Shifting of Gears

Describes gear shifting procedures for different gearbox configurations and controls.

Front Driving Axle Drive Control

Explains the operation and control modes of the front driving axle.

Power Take-off Shafts Control

Covers the rules for engagement and disengagement of rear and side PTO shafts.

Hydraulic Lift Linkage Control

Details HLL control elements, pump control, and remote hydraulic cylinders.

Electrical Cut-out Fuses and Relays

Explains the function of fuses and relays for electrical line protection.

Cab Locks and Handles

Describes the operation of cab door locks and side window opening mechanisms.

Seat and its Adjustments

Provides instructions for adjusting tractor seats for operator comfort and safety.

Pneumatic System Compressor Control

Explains the operation of the pneumatic system compressor control handle.

Connector Elements of the Electrical Equipment

Details sockets for connecting electrical equipment of coupled machines.

Fuel Tank Valves Control

Describes the control of fuel tank valves for fuel supply to the engine.

Layout of Instruments and Controls with Molded Panel of Instrument Dashboard

Illustrates instruments and controls located in the tractor cabin with a molded panel.

Pilot Lamps Unit of Tractors with Dashboard with Molded Panel

Explains the operation principle of pilot lamps in tractors with a molded dashboard.

Multifunctional Indicator Unit of Tractors with Dashboard with Molded Panel

Details the operation principle and indicators of the multifunctional indicator unit.

Creeper Control

Explains the operation and control of the creeper, a transmission option for low gears.

Distinctive Features of Instruments and Controls of Tractors with Canopy Frame or Canopy Base on the Basis of a Small Cabin

Highlights specific instruments and controls for tractors with canopy frames or bases.

FDA Drive Control of Tractors with Canopy Frame or Canopy Base on the Basis of a Small Cabin

Details the control of the front driving axle drive on tractors with canopy frames or bases.

Rear Power Take-off Shaft Engagement of Tractors with Canopy Frame or Canopy Base on the Basis of a Small Cabin

Explains how to engage and disengage the rear PTO shaft on specific tractor configurations.

Operation of Rear Lift Linkage with Draft Control of Tractors with Canopy Frame or Canopy Base on the Basis of a Small Cabin

Details draft control operation for implements on tractors with canopy frames or bases.

Fuses of Dashboard of Tractors with Canopy Frame or Canopy Base on the Basis of a Small Cabin

Provides information on accessing and identifying fuses in the dashboard of specific tractor cabins.

Electro-Magnetic Relays

Locates and describes electro-magnetic relays in the tractor's instrument dashboard and oil tank.

Seat and its Adjustments on Tractors with Canopy Frame or Canopy Base on the Basis of a Small Cabin

Details the adjustments for seats on tractors equipped with canopy frames or bases.

Description and Operation of Tractor Components

Engine and its Systems

Provides general information on the engine, its systems, and main components.

Clutch

Details clutch coupling, its peculiarities, control, and casing.

Gearbox

Covers general gearbox information, mechanical units, and control mechanisms.

Rear Axle

Describes the rear axle components, main gear, differential, and final drives.

Rear axle differential lock (DL)

Explains differential lock coupling and its control mechanisms.

Rear power take-off shaft

Details rear PTO shaft general information and backlash adjustment in strap brakes.

Brakes

Covers service brakes, parking brake, and their control systems.

Pneumatic system

Explains the pneumatic system, its single-line drive, and controls.

Front axle 80-3000030 of tractor “BELARUS-80.1”

Details the front axle components and assembly for the BELARUS-80.1 tractor.

Front driving axle

Covers FDA with bevel wheel and planetary spur gear groups, including adjustments.

Tractor undercarriage

Details tyre specifications and track formation options for different tractor configurations.

Hydrostatic steering control

Explains the HSC system, its components, and technical characteristics.

Hydraulic power steering

Details hydraulic power steering system, its adjustments, and installation procedures.

Hydrostatic steering control with hydraulic power steering housing

Explains the HSC with HPS housing system and its components.

Hydraulic cylinder of steering

Describes the hydraulic cylinder used in the steering system.

Hydraulic lift linkage

Details the hydraulic lift linkage system and its components.

Marking of tractor components

Provides information on locating serial numbers for engine, cabin, clutch, and gearbox.

Intended Use of Tractor

Safety Measures While Preparing Tractor for Operation

Outlines essential safety precautions to be taken before operating the tractor.

Tractor Use

Provides instructions on boarding, preparing for engine start, and starting the engine.

Start of Tractor Movement, GB Shifting

Details the procedure for starting tractor movement and shifting gears.

Tractor Stop

Describes the correct procedure for stopping the tractor safely.

Engine Stop

Provides instructions for stopping the engine, including emergency procedures.

PTO Use

Explains the rules for engagement and disengagement of rear and side PTO shafts.

Selecting of Optimal Inner Pressure in Tyres

Guides on selecting optimal tyre pressure based on operational conditions and axle loads.

Rear Wheel Track Formation

Details methods for changing rear wheel track for different hub types.

Front Wheel Track Formation

Explains front wheel track formation for tractors with non-driving axles and FDA.

Safety Measures During Tractor Operation

Provides general safety guidelines for operating the tractor.

Coupling of Implements

Offers instructions and information on coupling various implements with the tractor.

Three-point rear lift linkage

Details the rear lift linkage, its parameters, and attachment methods.

Peculiarities of Tractor Hydraulic System Use

Explains how to use the tractor's hydraulic system for coupled machines.

Use of Safety Clutches when PTO and Cardan Shaft are Applied

Covers the use of safety clutches for PTO and cardan shaft applications.

Ways of Changing Tractor Grip Characteristics and Passability

Describes methods to improve tractor grip and passability.

Determination of Total Weight, Loads on Front and Rear Axles, Tyres Holding Capacity and the Required Minimum Ballast

Explains how to determine tractor weight distribution and minimum ballast requirements.

Possibility of Front Loader Installation

Provides information on choosing, buying, and installing front loaders.

Safety Measures to be Taken When Operating Tractors with Loader Installed

Lists safety precautions for operating tractors equipped with a loader.

Technical Maintenance

General Instructions

General guidelines for maintaining the tractor's operational state.

Providing Access to Tractor Components for Technical Maintenance

Details how to access tractor components for maintenance by removing hoods and panels.

Types of Scheduled Technical Maintenance

Lists scheduled technical maintenance operations and their intervals.

Technical Maintenance on a Shift Basis (Every 8-10 Hours)

Covers shift-time maintenance tasks like checking oil and coolant levels.

Technical Maintenance Every 125 Hours of Operation

Details maintenance tasks to be performed every 125 hours of tractor operation.

Technical Maintenance Every 500 Hours of Operation

Outlines maintenance tasks required every 500 hours of tractor operation.

Technical Maintenance Every 1000 Hours of Operation

Details maintenance operations to be performed every 1000 hours of tractor operation.

Technical Maintenance Every 2000 Hours of Operation

Covers maintenance tasks required every 2000 hours of tractor operation.

Lubrication of HSC Hydraulic Cylinder Joints

Provides instructions for greasing HSC hydraulic cylinder joints.

Change of Oil in HPS Body

Details the procedure for changing oil in the HPS body.

Greasing of Bushings of Front Axle Steering Knuckles

Instructions for greasing bushings of front axle steering knuckles.

Greasing of Front Wheel Hub Bearings

Describes the procedure for greasing front wheel hub bearings.

Change of Oil in FDA Master Drive, Intermediate Support...

Details oil change procedures for FDA components.

Lubrication of RLL Gear Lifting Rods Mechanism

Instructions for lubricating RLL gear lifting rods mechanism.

Change of Lubricant in Steering Joints

Explains how to change lubricant in steering joints.

Check/adjustment of pneumatic system pressure regulator

Covers checking and adjusting the pneumatic system pressure regulator.

Check / tightening of cylinder head fastening bolts

Details checking and tightening of cylinder head fastening bolts.

Rinsing of coarse fuel filter

Provides instructions for rinsing the coarse fuel filter.

Replacing filter of filter cartridge of fine fuel filter

Explains how to replace the filter cartridge of the fine fuel filter.

Rinsing of oil pre-filter of the engine

Describes the procedure for rinsing the engine oil pre-filter.

Maintenance of engine air cleaner

Details maintenance of the engine air cleaner, including cleaning filter cartridges.

Seasonal technical maintenance

Covers seasonal maintenance services for autumn-winter and spring-summer periods.

Safety measures during TM and repair operations

Outlines general safety measures for maintenance and repair operations.

Safety precautions for exclusion of hazardous situations related to accumulator batteries and fuel tank

Details safety measures for handling accumulator batteries and fuel tanks.

Safety rules for use of levelling jacks and indication of places for their installation

Provides safety rules for using levelling jacks and their installation points.

Possible Failures and Instructions for Troubleshooting

Possible Failures of the Engine

Lists common engine failures and provides troubleshooting instructions.

Possible Failures of the Clutch

Details common clutch failures and their corresponding troubleshooting steps.

Possible Failures of the Gearbox

Lists common gearbox failures and provides troubleshooting instructions.

Possible Failures of the Rear Axle

Covers possible failures in the rear axle and their troubleshooting.

Possible Failures of the Rear Power Take-off Shaft

Lists potential failures of the rear PTO shaft and troubleshooting steps.

Possible Failures of the Brakes

Details common brake failures and their troubleshooting.

Possible Failures of the Pneumatic System

Lists possible failures in the pneumatic system and troubleshooting instructions.

Possible Failures of Front Driving Axle

Covers possible failures of the front driving axle and troubleshooting steps.

Possible Failures of the Hydrostatic Steering Control

Lists failures of the hydrostatic steering control and troubleshooting instructions.

Possible Failures of the Hydrostatic Steering Control with HPS Housing

Details failures of hydrostatic steering control with HPS housing and troubleshooting.

Possible Failures of the Hydraulic Lift Linkage

Lists potential failures of the hydraulic lift linkage and troubleshooting steps.

Possible Failures of the Electrical Equipment

Covers failures in electrical equipment and troubleshooting methods.

Possible Failures of the Air Ventilation and Cab Heating System

Lists failures of the air ventilation and cab heating system and troubleshooting steps.

Tractor Storage

General Instructions

General guidelines for tractor storage, including preservation and sealing.

Requirements for Inter-shift Storage

Outlines requirements for short-term tractor storage (up to 10 days).

Requirements for Short-term Tractor Storage

Details procedures for storing tractors for idle intervals from 10 days to 2 months.

Requirements for Outdoors Long-term Storage

Specifies procedures for preparing tractors for long-term outdoor storage.

Preservation

Describes preservation methods for tractor assemblies and systems.

Depreservation and Represervation

Explains methods for depreservation and represervation of tractor components.

Putting Tractor into Operation After Long-term Storage

Provides steps for putting a tractor back into operation after long-term storage.

Safety Requirements for Preservation

Outlines safety precautions for preservation procedures.

Tractor Transportation and Towing

Tractor Transportation

Details procedures for transporting tractors by rail, road, or under their own power.

Tractor Towing

Provides instructions and safety requirements for towing tractors.

Tractor Disposal

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