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Belden Hirschmann HC4900 User Manual

Belden Hirschmann HC4900
39 pages
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HC4900 Load Moment Indicator
User Manual
Edition 5 / July, 2014
For Zoomlion RT Crane
With 4-section boom
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Belden Hirschmann HC4900 Specifications

General IconGeneral
SeriesHC4900
Power SourceRechargeable Battery
DisplayColor
InterfaceUSB
Supported Cable TypesCategory 5/5e/6/6A/7/7A
MemoryInternal storage for test results
Operating Temperature0°C to +45°C
Storage Temperature-20°C to +70°C

Summary

1. General Information

2. Safety Warnings

Operator Responsibility and Cautionary Notes

General safety responsibility for machine operators and cautionary notes regarding LMI.

LMI Setup and Functionality Warnings

Warnings regarding LMI adjustment, proper functioning, and operation if LMI fails.

Liability Disclaimer

Disclaimer regarding damages from improper use, welding, or thunderstorm.

3. System Configuration Overview

3.1 HC4900 Controller

3.2 IC4600 Console

3.3 DAVS Pressure Transducer

3.3.1 Technical Data

Technical specifications for the DAVS pressure transducer, including operating voltage and protection class.

3.3.2 Installation

Instructions for installing the DAVS pressure transducer, emphasizing proper connection and sealing.

3.4 LWG208 Length/Angle Sensor

3.4.1 Technical Data

Technical specifications for the LWG208 Length/Angle sensor, including operating voltage and tolerances.

3.4.2 Installation

Installation guidelines for the LWG208 Length/Angle sensor on the crane boom.

3.5 Anti-Two Block Switch

3.5.1 Technical Data

Technical specifications for the Anti-Two Block Switch, including operating voltage and life expectancy.

3.5.2 Anti-Two Block Switch Installation

4. Operation and Display Interface

Console Interface Elements Overview

Overview of data display, utilization bar graph, and indicator lights on the console.

Console Controls Explanation

Explanation of function keys and numerical keys for console operation and settings.

4.1 Main Interface Data Display

Data Display Elements Explained

Detailed list and explanation of data displayed on the main interface (e.g., load, angle, length).

Icon Key Symbols Definition

Explanation of symbols used for function keys and other interface elements.

4.2 Utilization Display

4.3 Indicator Lights

Pre-warning Light

Describes the yellow pre-warning light indicating approaching overload.

Overload Warning Light

Describes the red overload warning light and its associated actions.

A2B Switch Warning Light

Describes the red warning light for A2B (hoist limit) switch status.

5. Operation Method

Startup Sequence and Security Checks

Describes the initial power-on procedure and security checks before operation.

Set Operating Mode Screen

Details on setting the Operating Mode (OM) code for the crane configuration.

5.1 Function Settings

Accessing Function Settings

Instructions on how to enter the Function setup display via keypad.

Unit Conversion Settings

Explanation of unit conversion between metric and imperial systems for length and weight.

5.1.1 Time and Date Setup

5.1.2 CAN Bus Status Query

5.1.3 OM Code Query

5.1.4 OM Code Structure

5.2 OM Setup

Outrigger and Tire Configuration

How to select outrigger and tire configurations for OM setup.

Load Lifting Mode Selection

How to select between static load lifting or creep on tires.

5.3 Reeving Setup

5.4 Error Code Reference

Error Code Lookup and Navigation

How to access and navigate the error code reference table for diagnosis.

5.5 Buzzer Stopping

6. LMI System Functions

6.1 Warning Conditions

Conditions under which the LMI system will issue alarms and warnings.

6.2 Prohibited Movements

Crane movements that are prohibited when a fault occurs.

7. Daily Maintenance and Calibrations

7.1 Daily Maintenance Checklist

Daily maintenance checks for LMI system components like cables and sensors.

7.2 Length Sensor Adjustment

How to adjust the length sensor for accurate boom length readings.

7.3 Angle Sensor Adjustment

7.4 Buzzer Alarming Troubleshooting

7.5 Length Cable Retract Issues

7.6 Questions and Answers

8. Hints and Troubleshooting

General Operating Range Errors (E01-E11)

Errors related to range limits, OM codes, and length sensor faults.

8.1 Sensor and Voltage Errors

Pressure & Angle Sensor Voltage Errors (E12-E22)

Errors concerning pressure and angle sensor voltage limits.

8.2 System and Program Errors

System Voltage, Program & RAM Errors (E23-E43)

Errors related to system voltage, program mismatches, and RAM faults.

8.3 Data File and Setting Errors

Data File, Analogue & Memory Errors (E47-E57)

Errors involving data files, memory, and analogue settings.

8.4 Communication and OM Errors

Communication, OM Code & Range Errors (E61-E94)

Errors in communication, OM codes, and range judgments.

8.5 Switch and Logger Errors

Switch & Data Logger Errors (E98-EDD)

Errors related to A2B switches, data loggers, and batteries.

9. HC4900 Connecting Diagram

10. OM List

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