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BERG KOMPBERG BSDF 30 - User Manual

BERG KOMPBERG BSDF 30
47 pages
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09.2019
OPERATING AND MAINTENANCE MANUAL
Screw compressors
KOMPBERG
PART I

Table of Contents

Questions and Answers

  • R
    Richard GonzalezAug 13, 2025
    Why BERG Air Compressor won't start?
    • E
      Eugene ValdezAug 14, 2025
      Your BERG Air Compressor might not be starting due to several reasons: * There could be a power supply failure. Check for voltage at the power cable terminals. * The main protection might be activated. In this case check the protection, replace it with a new one if faulty. * For compressors with microprocessor control, the phase sequence might be incorrect. Try changing the connection of two phase conductors on the compressor terminal block or in the distribution board. * The temperature sensor (microprocessor controller) might be activated because of too high temperature. Check the oil level and top it up if necessary, and ensure sufficient cooling.
  • R
    robertsjeremyAug 17, 2025
    What to do if BERG Air Compressor has too high oil temperature?
    • P
      Paul WillisAug 17, 2025
      If your BERG Air Compressor's oil temperature is too high and it shuts down, it could be due to several factors: * The ambient temperature might be above 40°C. Ensure sufficient ventilation in the room. * The cooler might be dirty. Clean the cooler. * The delivery pressure might be higher than the set pressure. Adjust the pressure switch or enter the correct settings into the controller. * The oil level might be too low. Replenish the oil to the required level.
  • J
    Jeffrey JamesAug 21, 2025
    How to fix too low delivery pressure in BERG KOMPBERG BSDF 30?
    • A
      Angela CampbellAug 21, 2025
      If your BERG Air Compressor has too low delivery pressure, consider the following possible causes: * The pressure switch might be set incorrectly, or there might be an incorrect setting in the microprocessor controller. Adjust the pressure switch or enter the correct settings into the controller. * The compressor capacity might be too low relative to the compressed air demand. Install an additional compressed air source or limit the number of compressed air receivers in the system. * The compressed air system may be leaky. Check the system for leaks and repair them. * The air filter may be dirty. Clean or replace the air filter cartridge, if necessary.
  • D
    Dennis TaylorAug 25, 2025
    What to do if BERG Air Compressor runs but doesn't generate air?
    • J
      John KramerAug 26, 2025
      If your BERG Air Compressor is running but not generating compressed air, here are a few things to check: * Ensure the compressor is connected to the compressed air system. * The suction valve may not be opening or may only be partially open. Check the operation of the solenoid valve. * There might be leaks in the compressor's pneumatic system or the compressed air system. Repair any leaks. * The installation demand for compressed air might be too high. Reduce the number of compressed air receivers and check the compressed air system for leaks, repairing them as needed.
  • K
    katherine26Aug 28, 2025
    How to reduce oil in BERG KOMPBERG BSDF 30's compressed air?
    • C
      Christine AndersonAug 28, 2025
      If there's an excessive amount of oil in the compressed air from your BERG Air Compressor, consider these factors: * The oil separator may be dirty or faulty. * The oil might be incorrect. Change the oil to the one recommended by the manufacturer. * The compressor might be starting too often. Install an additional compressed air receiver tank and increase the difference between cut-in and cut-out pressure of the compressor. * The oil level might be too high. Check and correct the oil level if necessary.
  • J
    Jeffrey ReyesSep 1, 2025
    Why does motor protection activate on BERG KOMPBERG BSDF 30?
    • C
      Craig Jones DDSSep 1, 2025
      The motor protection on your BERG Air Compressor might be activating due to: * Too high ambient temperature. Ensure better ventilation of the room. * Failure of one phase in the power supply of the motor. Check the power cables, contactor and protection, and also inspect the electrical system supplying the compressor.
  • M
    megan95Sep 4, 2025
    Why is my BERG Air Compressor difficult to start?
    • K
      Kelly JacobsSep 5, 2025
      A difficult start for your BERG Air Compressor can be caused by: * Too low supply voltage. Check the supply voltage and correct it if necessary. * Too low ambient temperature. Heat the room to a temperature of at least +5°C. * The oil being too thick. The oil may be incorrect; change it to the one recommended by the manufacturer.
  • A
    Alyssa HarrisSep 9, 2025
    How to correct rotation direction on BERG KOMPBERG BSDF 30 Air Compressor?
    • G
      George ChristensenSep 9, 2025
      If your BERG Air Compressor has an incorrect rotation direction, it is likely due to an incorrect phase sequence. Change the connection of two phase conductors on the compressor terminal block or in the distribution board.

Summary

Operating Safety Rules and Hazards

General Operating Safety Rules

Outlines essential safety rules for compressor operation and handling.

Compressor Installation and Setup

Compressor Operation Modes

Microprocessor Controller Operation

Explains the operational sequence managed by the microprocessor controller.

Inverter Controlled Operation

Describes compressor operation utilizing an inverter for speed control.

Compressed Air Treatment System

Start-up and Shutdown Procedures

Self-Deactivation and Emergency Stop Procedures

Steps to follow when the compressor shuts down automatically or via emergency stop.

Maintenance and Inspection Schedule

General Maintenance Requirements

Essential safety and procedural guidelines for all maintenance tasks.

Maintenance and Inspection Overview

Covers daily, periodic, and warranty-based inspection routines.

Basic Component Maintenance

Detailed steps for maintaining key compressor components.

Key Component Maintenance Procedures

Motor, Safety Valve, and Fan Procedures

Safety Valve Testing and Inspection

Procedures for testing and inspecting the safety valve.

Compressor Troubleshooting Guide

Troubleshooting: Compressor Cannot Start

Identifies causes and solutions for compressor start-up issues.

BERG KOMPBERG BSDF 30 Specifications

General IconGeneral
BrandBERG
ModelKOMPBERG BSDF 30
CategoryAir Compressor
LanguageEnglish